EasyManua.ls Logo

KIRLOSKAR UP 150/53F User Manual

KIRLOSKAR UP 150/53F
66 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
INSTRUCTION ON
INSTALLTION,
OPERATION &
MAINTENANCE
FOR KIRLOSKAR PUMP
TYPE UP METRIC
KIRLOSKAR BROTHERS LIMITED
“Yamuna”S.No.98/3 to 7, Baner, Pune 411045
Question and Answer IconNeed help?

Do you have a question about the KIRLOSKAR UP 150/53F and is the answer not in the manual?

KIRLOSKAR UP 150/53F Specifications

General IconGeneral
ModelUP 150/53F
PhaseThree Phase
Voltage415 V
Frequency50 Hz
Outlet Diameter150 mm
Speed2900 RPM
Flow Rate150 m³/hr
Head53 m
Discharge150 m³/h

Summary

GENERAL

UP Pump Model Identification

Lists the specific types of UP (M) pumps detailed within this manual.

Pump Design and Key Components

Explains the pump's split casing design, nomenclature, and core components like casing, impeller, and bearings.

Pump Identification and Receiving Handling

Guides on inspecting the received pump, identifying it, and general handling precautions.

SAFETY INSTRUCTIONS

General Safety Guidelines and User Responsibilities

Outlines general safety rules, access control, personnel training, and adherence to manual instructions.

PPE Requirements and Hazard Awareness

Specifies required PPE, warns about clothing hazards, and highlights risks from improper operation or installation.

Safe Transport, Handling, and Storage

Provides safety directives for moving, carrying, and storing the pump under various environmental conditions.

INSTALLATION

Pump Receiving, Inspection, and Preparation Steps

Steps for checking pump condition upon arrival and preparing it for installation.

Installation Location and Foundation Specifications

Criteria for choosing the installation location and ensuring a stable, vibration-absorbing foundation.

Baseplate Setting, Grouting, and Alignment

Detailed steps for setting the baseplate, applying grout, and achieving precise shaft alignment.

Suction and Discharge Piping Installation Guide

Recommendations for installing suction and discharge piping, including support and bend types.

OPERATION

Pre-Operation Checks and Startup Procedures

Critical inspections and procedures required before the pump's initial startup.

Pump Starting and Running Operations

Instructions for safely starting the pump and monitoring its operation.

Pump Stopping and Post-Operation Checks

Procedures for shutting down the pump and recommended re-checks after operation.

TECHNICAL DATA

Pump Rotation, Bearings, and Lubrication Specs

Details on pump rotation direction, bearing types, care, and recommended lubrication intervals.

Impellers, Seals, and Stuffing Box Details

Details on wear rings, impeller types, stuffing box packing, and mechanical seal installation guidelines.

Operational Parameters and Performance Metrics

Data on couplings, minimum flow rates, NPSH requirements, pipe velocities, max speed, and starting torque.

Dimensional, Physical, and Interchangeability Specs

Includes flange forces, pipe sizes, weights, GD^2 values, and component interchangeability information.

MAINTENANCE

Maintenance Safety (EHS) and Hazard Control

Safety precautions for maintenance, focusing on environmental, health, and hazard controls.

Routine Maintenance Schedule and Tasks

A comprehensive chart detailing routine checks and maintenance activities for weekly, monthly, and yearly intervals.

OVERHAULING

Pump Overhaul Dismantling Procedures

Step-by-step instructions for safely disassembling pump components for overhaul.

Pump Overhaul Reassembly Procedures

Detailed instructions for correctly reassembling the pump after overhaul, ensuring proper component placement.

GENERAL OUTLINE DIMENSIONS

General Outline Dimensions and Specifications

A table providing critical dimensions, weights, and specifications for various pump models.

SPARE PART LIST AND CROSS-SECTIONAL DRAWINGS

Spare Parts List and Identification

An indexed list of all available spare parts, including part codes and descriptions for easy ordering.

Cross-Sectional and Exploded Pump Diagrams

Illustrative diagrams showing cross-sections and exploded views of pump assemblies for clarity.

EXPLODED VIEW

Exploded View: Pump Component Breakdown

A visual breakdown of the pump, clearly labeling each component and its part number.

Related product manuals