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KIRLOSKAR UP 80/38 User Manual

KIRLOSKAR UP 80/38
66 pages
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INSTRUCTION ON
INSTALLTION,
OPERATION &
MAINTENANCE
FOR KIRLOSKAR PUMP
TYPE UP METRIC
KIRLOSKAR BROTHERS LIMITED
“Yamuna”S.No.98/3 to 7, Baner, Pune 411045
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KIRLOSKAR UP 80/38 Specifications

General IconGeneral
BrandKIRLOSKAR
ModelUP 80/38
CategoryPower Pump
LanguageEnglish

Summary

WARRANTY

GENERAL

Nomenclature and Pump Description

Details pump nomenclature and describes its various components.

SAFETY INSTRUCTIONS

General Safety and Responsibilities

Provides overall safety guidelines and responsibilities for personnel.

Transport, Handling, and Storage

Guidelines for safe transport, handling, and storage of the pump.

INSTALLATIONS

Receiving and Preparation

Steps for receiving, inspecting, and preparing the pump for installation.

Location and Foundation

Guidance on pump location, foundation requirements, and baseplate setting.

Alignment Procedure

Steps for ensuring correct pump and driver shaft alignment.

Suction and Discharge Piping

Precautions and recommendations for installing suction and discharge piping.

OPERATION

Pre-Starting Checks

Essential checks before starting the pump, including priming.

Starting, Running, and Stopping

Procedures for starting, monitoring, and safely shutting down the pump.

TECHNICAL DATA

Bearings, Lubrication, and Seals

Details on bearings, lubrication, stuffing boxes, and mechanical seals.

Operational Parameters and Specifications

Data on flow, NPSH, pipe velocities, forces, sizes, speed, and torque.

Component Interchangeability and Weights

Information on pump weights, GD^2 values, and component interchangeability.

MAINTENANCE

Maintenance Safety (EHS)

Safety precautions related to hazardous materials and pressure jets during maintenance.

Routine Maintenance Schedule

Schedule of checks and precautions for regular pump maintenance.

OVERHAULING

Dismantling Procedure

Step-by-step instructions for dismantling the pump for overhaul.

Reassembly Procedure

Step-by-step instructions for reassembling the pump after overhaul.

SPARE PART LIST AND CROSS SECTIONAL DRAWINGS

Spare Part List

List of part codes and their descriptions for ordering spares.

Cross Sectional Drawings

Diagrams showing the internal structure of different pump types.

EXPLODED VIEW

GENERAL INSTRUCTIONS FOR INSTALLATION, OPERATION & MAINTENANCE

Pump Trouble and Troubleshooting

Guidance on identifying and resolving pump issues and check points.

ADRESSES OF REGIONAL OFFICE

GLOBAL PRESENCE OF KBL

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