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KIRLOSKAR UP 80/30 User Manual

KIRLOSKAR UP 80/30
66 pages
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INSTRUCTION ON
INSTALLTION,
OPERATION &
MAINTENANCE
FOR KIRLOSKAR PUMP
TYPE UP METRIC
KIRLOSKAR BROTHERS LIMITED
“Yamuna”S.No.98/3 to 7, Baner, Pune 411045
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KIRLOSKAR UP 80/30 Specifications

General IconGeneral
ModelUP 80/30
Voltage415 V
Frequency50 Hz
MaterialCast Iron
Flow Rate/Discharge80 m³/hr
Head30 meters
PhaseThree Phase

Summary

GENERAL

Nomenclature of the pump

Defines pump naming conventions and component descriptions.

SAFETY INSTRUCTIONS

General Safety Information

Provides overarching safety principles and hazard awareness.

Handling and Storage Safety

Guidelines for safe transport, handling, and storage of the pump.

INSTALLATIONS

Receiving pump

Procedures for inspecting the pump upon delivery for damage.

Preparation

Steps to prepare the pump and site before installation.

Location

Recommendations for optimal pump placement for performance.

Foundation

Requirements for a stable and rigid foundation for the pump.

Baseplate setting

Steps for leveling and positioning the pump baseplate.

Grouting procedure

Method for securing the baseplate to the foundation with grout.

Alignment procedure

Steps to ensure proper alignment between pump and driver shafts.

Suction and Discharge Piping

Guidelines for connecting suction and discharge pipework correctly.

OPERATION

Before Starting

Pre-operation checks to ensure the pump is ready for startup.

Starting

Step-by-step guide for starting the pump safely.

Running

Monitoring and checks during pump operation.

Stopping

Procedure for safely shutting down the pump.

TECHNICAL DATA

Direction of Rotation

Specifies the standard and optional directions of pump rotation.

Bearing Details

Information on bearing models and types used in the pumps.

Special care for Bearings

Instructions for proper handling and maintenance of bearings.

Lubrication Details

Guidance on initial lubrication and re-greasing intervals.

Wearing Details

Specifications for diametrical clearances of casing wear rings.

Impeller Details

Information on single and double entry impeller types.

Stuffing Box Details

Information on packing and mechanical seal arrangements.

Coupling Details

Types of couplings supplied or available for the pumps.

Minimum safe flow

Recommended minimum flow rate to prevent pump damage.

NPSHA and NPSHR

Requirements for Net Positive Suction Head for satisfactory operation.

Pipe line velocities

Recommended flow velocities for suction and delivery pipes.

Tapping details

Sizes and types of tapping connections on the pump.

Allowable forces and moments on pump flanges

Maximum forces and moments the pump flanges can withstand.

Suction & Delivery Size

Nominal bore sizes for pump suction and delivery connections.

Maximum allowable Speed and water fill capacity

Data on maximum operating speed and pump fill capacity.

Starting Torque

Information on torque required for starting the pump.

Weights and GD^2 values

Approximate net weights and rotational inertia of pump models.

Interchangeability of Components

Details on which pump components are interchangeable.

MAINTENANCE

Maintenance EHS Instructions

Safety guidelines related to environmental, health, and safety during maintenance.

Routine Maintenance Chart

A schedule of periodic checks and maintenance tasks.

OVERHAULING

Dismantling Procedure

Step-by-step instructions for disassembling the pump.

Reassembly Procedure

Step-by-step instructions for reassembling the pump.

GENERAL OUTLINE DIMENSIONS

SPARE PART LIST AND CROSS SECTIONAL DRAWINGS

EXPLODED VIEW

GENERAL INSTRUCTIONS FOR INSTALLATION, OPERATION & MAINTENANCE OF KIRLOSKAR CENTRIFUGAL PUMPS

Type of Misalignment

Describes angular and parallel misalignments between shafts.

Levelling the Unit

Process for leveling the pump and driver assembly on the baseplate.

Flexible Coupling Alignment

Procedures for checking and adjusting flexible coupling alignment.

PUMP TROUBLE

Break Down-Cause-Check Points

A guide to diagnose pump issues based on symptoms and check points.

GENERAL INFORMATION & SAFETY INSTRUCTIONS

Safety Instructions while Handling and Storage

Safety precautions for handling, storage, and general use.

Safety Instructions while Assembly & Installation

Safety measures for pump assembly and installation procedures.

Safety Instructions while Commissioning & Operation

Safety guidelines during pump commissioning and initial operation.

Safety Instructions while Maintenance & Servicing

Safety protocols for performing maintenance and servicing tasks.

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