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KIRLOSKAR UP 200/30 User Manual

KIRLOSKAR UP 200/30
66 pages
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INSTRUCTION ON
INSTALLTION,
OPERATION &
MAINTENANCE
FOR KIRLOSKAR PUMP
TYPE UP METRIC
KIRLOSKAR BROTHERS LIMITED
“Yamuna”S.No.98/3 to 7, Baner, Pune 411045
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KIRLOSKAR UP 200/30 Specifications

General IconGeneral
BrandKIRLOSKAR
ModelUP 200/30
CategoryPower Pump
LanguageEnglish

Summary

General Pump Information

Pump Identification

Identifies pumps by serial number, model, size, and type stamped on an identification plate.

Pump Description

Details the construction of casing, impeller, shaft, shaft sleeves, inserts, and bearings.

Pump Nomenclature

Explains the naming convention for pump types, e.g., UP 100/35.

Safety Instructions

General Safety Information

Covers essential safety precautions for installation, operation, and maintenance personnel.

Transport, Handling, and Storage

Provides guidelines for safe handling, lifting, and storage of pumps to prevent hazards.

Pump Installations

Receiving and Preparing the Pump

Instructions for inspecting the pump upon receipt and preparing it for installation.

Pump Location and Foundation

Guidance on selecting the pump location and constructing a suitable foundation.

Baseplate Setting and Grouting

Procedures for setting the baseplate and applying grout.

Alignment Procedures and Factors Affecting It

Steps for alignment and factors that can disturb it.

Suction and Discharge Piping

Best practices for installing suction and discharge piping to ensure efficient pump operation.

Pump Operation

Pre-Operation Checks

Checklist of inspections required before initial pump startup.

Starting, Running, and Stopping Procedures

Step-by-step guide for safely starting, operating, and stopping the pump.

Technical Data

Pump Specifications and Bearing Details

Details pump types, rotation direction, and bearing models.

Bearing Care, Lubrication, and Seals

Guidelines for bearing maintenance, lubrication, and mechanical seal handling.

Wearing Parts, Impellers, and Stuffing Boxes

Information on wear rings, impeller types, and stuffing box configurations.

Mechanical Seal Details

Information on mechanical seal fitting and general care.

Coupling, Flow, NPSHA, and Pipe Velocities

Data on couplings, minimum flow rates, NPSHA requirements, and pipe velocities.

Flange Forces, Pipe Sizes, Speed, Torque, and Weights

Technical data including allowable flange forces, pipe sizes, speed limits, torque, and weights.

Component Interchangeability

Chart detailing interchangeable components across different pump models.

Maintenance

Maintenance EHS Instructions

Environmental, Health, and Safety guidelines for maintenance tasks.

Routine Maintenance Schedule

A chart outlining weekly, monthly, and yearly maintenance checks.

Overhauling

Dismantling Procedure

Step-by-step instructions for safely disassembling the pump.

Reassembly Procedure

Detailed steps for correctly reassembling the pump after overhaul.

Joint Flange Tightening

Specifies torques and sequence for tightening main joint flange studs and nuts.

Installing Stuffing Box Packing

Instructions for cutting, fitting, and adjusting stuffing box packing rings.

General Outline Dimensions

Spare Part List and Cross Sectional Drawings

Spare Part List

Lists all part codes and their descriptions for easy identification and ordering.

Pump Component Categories

Lists components specific to soft packed and mechanical seal pump configurations.

Exploded View

Pump Trouble Troubleshooting

General Information and Safety Instructions

General Safety Precautions

Overarching safety guidelines for product use, handling, and electrical safety.

Safety During Assembly & Operation

Specific safety instructions for pump assembly, commissioning, and operational phases.

Safety During Maintenance & Servicing

Guidelines for safe practices during pump maintenance, repair, and component handling.

Addresses of Regional Offices

Global Presence of KBL

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