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KIRLOSKAR UP 65/38 User Manual

KIRLOSKAR UP 65/38
66 pages
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INSTRUCTION ON
INSTALLTION,
OPERATION &
MAINTENANCE
FOR KIRLOSKAR PUMP
TYPE UP METRIC
KIRLOSKAR BROTHERS LIMITED
“Yamuna”S.No.98/3 to 7, Baner, Pune 411045
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KIRLOSKAR UP 65/38 Specifications

General IconGeneral
BrandKIRLOSKAR
ModelUP 65/38
CategoryPower Pump
LanguageEnglish

Summary

GENERAL

Pump Description and Nomenclature

Describes the pump's construction, including casing, impeller, shaft, and nomenclature.

SAFETY INSTRUCTIONS

General Safety Information

Covers general safety, nameplate, access, manual reading, PPE, clothing, and application limits.

Transport, Handling, and Storage

Instructions for safe transport, handling, temporary, and long-term storage of pumps.

Assembly, Installation, and Operation Safety

Safety guidelines for pump assembly, installation, commissioning, and operation.

INSTALLATION

Receiving and Preparing the Pump

Procedures for inspecting the pump upon receipt and preparing it for installation.

Pump Location and Foundation

Guidance on selecting pump location, foundation requirements, and baseplate setting.

Grouting and Alignment

Steps for grouting the baseplate and aligning pump and driver shafts accurately.

Suction and Discharge Piping

Guidelines for installing piping, ensuring proper support, size, and minimizing friction.

OPERATION

Pre-Operation Checks and Starting

Checklist for pre-start inspections, including priming, and procedures for starting the pump.

Running and Stopping Procedures

Monitoring pump operation, checking parameters, and safe shutdown procedures.

TECHNICAL DATA

Bearing and Lubrication Details

Information on bearing types, lubrication, special care, and recommended greases.

Sealing and Coupling Information

Details on stuffing boxes, mechanical seals, coupling types, and their maintenance.

Performance and Specification Data

Data on pipe velocities, NPSHA, flange forces, speeds, capacities, and torque.

MAINTENANCE

Maintenance Safety and Routine Checks

EHS guidelines for maintenance and a schedule of routine checks.

OVERHAULING

Dismantling and Reassembly Procedures

Step-by-step procedures for dismantling and reassembling the pump for overhaul.

GENERAL OUTLINE DIMENSIONS

Component Dimensions and Specifications

Table listing various outline dimensions and specifications for different pump models.

SPARE PART LIST AND CROSS-SECTIONAL DRAWINGS

Spare Parts Identification

List of pump components with part codes and descriptions.

Internal Pump Views

Cross-sectional drawings illustrating the internal construction of various pump types.

EXPLODED VIEW

Pump Component Assembly Diagram

An exploded view showing all pump components and their assembly order.

CHECK POINTS (Troubleshooting)

Pump Fault Diagnosis Guide

A table to diagnose pump problems by listing breakdowns, causes, and check points.

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