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KIRLOSKAR UP 50/30B User Manual

KIRLOSKAR UP 50/30B
66 pages
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INSTRUCTION ON
INSTALLTION,
OPERATION &
MAINTENANCE
FOR KIRLOSKAR PUMP
TYPE UP METRIC
KIRLOSKAR BROTHERS LIMITED
“Yamuna”S.No.98/3 to 7, Baner, Pune 411045
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KIRLOSKAR UP 50/30B Specifications

General IconGeneral
BrandKIRLOSKAR
ModelUP 50/30B
CategoryPower Pump
LanguageEnglish

Summary

Warranty Information

General Pump Information

Pump Identification

Details on pump designation by serial number, model, size and type.

Pump Nomenclature

Explains the naming convention for Kirloskar UP pumps, e.g., UP 100/35.

Safety Instructions

General Safety Information

General safety guidelines, hazard awareness, and personnel responsibilities.

Transport, Handling, and Storage Safety

Safety precautions for transporting, handling, and storing the pump unit.

Pump Installation

Receiving and Inspecting the Pump

Visual inspection upon receipt for damage during transit or handling.

Installation Preparation

Steps to prepare the pump before installation, including cleaning and lubrication.

Pump Location Guidelines

Recommendations for optimal pump placement for performance and accessibility.

Foundation Requirements

Specifications for a strong and rigid foundation to absorb vibration and ensure alignment.

Baseplate Setting and Leveling

Procedures for setting, leveling, and shimming the baseplate.

Grouting Procedure

Steps for grouting the baseplate to ensure stability and prevent shifting.

Pump and Driver Alignment

Methods for aligning pump and driver shafts to prevent vibration and wear.

Suction and Discharge Piping

Guidelines for correct installation of suction and discharge piping to minimize friction.

Pump Operation

Pre-Operation Checks

Essential inspections and preparations before the initial start-up of the pump.

Pump Starting Procedure

Step-by-step guide for safely starting the pump and driver.

Pump Running Checks

Periodic inspections to perform while the pump is in operation.

Pump Stopping Procedure

Correct steps for shutting down the pump and driving unit.

Technical Data and Specifications

Pump Direction of Rotation

Information on standard and reversible pump rotation directions.

Bearing Specifications

Details on bearing models, types, and reference numbers for UP pumps.

Bearing Care and Maintenance

Instructions for proper care, cleaning, and handling of bearings.

Bearing Lubrication

Guidelines for initial lubrication, regreasing intervals, and grease specifications.

Wearing Ring Clearances

Diametrical clearances between impeller and casing wear rings.

Impeller Types

Information on single and double entry impellers fitted to different pump types.

Stuffing Box Details

Information on packing types, installation, and maintenance for stuffing boxes.

Coupling Types

Details on standard and optional pump coupling types.

Minimum Safe Flow Rate

Guidance on the minimum flow rate required to prevent pump damage.

NPSHA and NPSHR Requirements

Explanation of Net Positive Suction Head requirements to prevent cavitation.

Recommended Pipeline Velocities

Guidelines for maintaining optimal flow velocities in suction and delivery pipes.

Pump Tapping Details

Specifications for various tapping points like air vent, priming, and drain connections.

Flange Force and Moment Limits

Allowable forces and moments that can be applied to pump flanges.

Suction and Delivery Pipe Sizes

Table listing nominal suction and delivery bore sizes for different pump types.

Maximum Speed and Fill Capacity

Data on maximum allowable operating speed and water fill capacity for each pump.

Starting Torque Characteristics

Graph illustrating starting torque requirements under different operating conditions.

Pump Weights and GD^2 Values

Table of approximate net weights and rotational inertia (GD^2) for pump models.

Component Interchangeability

Table showing interchangeability of various pump components across models.

Maintenance Procedures

Maintenance EHS Instructions

Safety and environmental hazard instructions for maintenance work.

Routine Maintenance Schedule

Periodic maintenance tasks and checks for weekly, monthly, and yearly intervals.

Pump Overhauling

Dismantling Procedure

Step-by-step guide for dismantling the pump for overhaul.

Reassembly Procedure

Step-by-step guide for reassembling the pump after overhaul.

General Outline Dimensions

Spare Parts and Drawings

Cross-Sectional Views (Soft Packed)

Diagrams showing the internal components of soft packed pumps.

Cross-Sectional Views (Mechanical Seal)

Diagrams showing the internal components of mechanical seal pumps.

Exploded View of Pump Components

An exploded diagram illustrating all pump components and their assembly.

Regional Office Addresses

Global Presence of Kirloskar Brothers Limited

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