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KIRLOSKAR UP 250/38 User Manual

KIRLOSKAR UP 250/38
66 pages
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INSTRUCTION ON
INSTALLTION,
OPERATION &
MAINTENANCE
FOR KIRLOSKAR PUMP
TYPE UP METRIC
KIRLOSKAR BROTHERS LIMITED
“Yamuna”S.No.98/3 to 7, Baner, Pune 411045
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KIRLOSKAR UP 250/38 Specifications

General IconGeneral
ModelUP 250/38
CategoryPower Pump
Flow Rate250 m³/hr
Head38 m
Voltage415 V
Speed1450 rpm
Phase3

Summary

GENERAL

Nomenclature of the pump

Explains how pump model numbers are structured, e.g., UP 100/35.

SAFETY INSTRUCTIONS

General Information

Covers general safety awareness, nameplate importance, access control, and training.

Transport handling and storage instructions

Guidelines for safe handling, transport, and storage of the pump to prevent damage.

INSTALLATIONS

Receiving pump

Visual inspection procedures for pump damage upon receipt.

Preparation

Steps for cleaning pump flanges and removing protective coatings before installation.

Location

Guidance on selecting an optimal pump location to ensure efficient suction and accessibility.

Foundation

Requirements for a stable and rigid foundation to absorb vibrations and support the base plate.

Baseplate setting

Leveling and securing the baseplate using shims and tightening foundation bolts.

Grouting procedure

Steps for grouting the baseplate to ensure stability and prevent shifting.

Alignment procedure

Methods for checking and adjusting pump and driver shaft alignment.

Suction and Discharge Piping

Best practices for installing piping to minimize friction and avoid strain on the pump.

OPERATION

Before Starting

Essential pre-startup checks and procedures, including alignment and priming.

Starting

Steps for safely starting the pump and operating discharge valves.

Running

Routine checks during pump operation, monitoring bearings and stuffing box.

Stopping

Procedures for safely shutting down the pump and its driver.

TECHNICAL DATA

Direction of Rotation

Details on standard and optional pump rotation directions.

Bearing Details

Specific bearing models and SKF reference numbers for various pump types.

Special care for Bearings

Guidelines for bearing maintenance, cleaning, and lubrication.

Lubrication Details

Information on initial bearing lubrication and recommended re-greasing intervals.

Wearing Details

Specifications for diametrical clearances between impeller and casing wear rings.

Impeller Details

Identification of pump types fitted with single or double entry impellers.

Stuffing Box Details

Instructions for packing installation, adjustment, and replacement for stuffing boxes.

Coupling Details

Information on standard and available coupling types for pump sets.

Minimum safe flow

Critical importance of maintaining minimum flow to prevent pump damage.

NPSHA and NPSHR

Requirements for Net Positive Suction Head to avoid cavitation.

Pipe line velocities

Recommended suction/delivery pipe velocities for efficient operation.

Tapping details

Sizes of pump tapping points (e.g., vent, priming).

Allowable forces and moments on pump flanges

Maximum forces and moments permitted on pump flanges for safe operation.

Suction & Delivery Size

Nominal bore sizes for suction and delivery flanges for each pump type.

Maximum allowable Speed and water fill capacity

Table listing max speeds and water fill capacities for pump models.

Starting Torque

Graph showing starting torque requirements under different operating conditions.

Weights and GD^2 values

Approximate weights and GD^2 values for various pump models.

Interchangeability of Components

Table detailing which parts are interchangeable across different pump models.

MAINTENANCE

Maintenance EHS Instructions

Safety guidelines for maintenance, covering hazards and necessary precautions.

OVERHAULING

Dismantling Procedure

Detailed steps for safely taking apart the pump for overhaul.

Reassembly Procedure

Detailed steps for reassembling the pump after overhaul.

SPARE PART LIST AND CROSS SECTIONAL DRAWINGS

EXPLODED VIEW

PUMP TROUBLE

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