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KIRLOSKAR UP 250/30 User Manual

KIRLOSKAR UP 250/30
66 pages
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INSTRUCTION ON
INSTALLTION,
OPERATION &
MAINTENANCE
FOR KIRLOSKAR PUMP
TYPE UP METRIC
KIRLOSKAR BROTHERS LIMITED
“Yamuna”S.No.98/3 to 7, Baner, Pune 411045
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KIRLOSKAR UP 250/30 Specifications

General IconGeneral
ModelUP 250/30
CategoryPower Pump
Power30 HP
Max Head30 m
Voltage415V
Impeller Diameter250 mm
Phase3 Phase

Summary

Warranty Information

General Pump Information

Nomenclature of the Pump

Details the naming convention for different pump models.

Safety Instructions

General Information

Provides essential safety guidelines and precautions for operating personnel.

Transport Handling and Storage Instructions

Instructions for safe transport, handling, and storage of the pump unit.

Storage Guidelines

Guidelines for temporary and long-term storage to maintain pump integrity.

Installations

Receiving Pump

Procedures for inspecting the pump upon receipt for transit damage.

Preparation and Location

Steps for preparing and selecting an appropriate location for pump installation.

Foundation and Baseplate Setting

Guidelines for preparing the foundation and setting the pump baseplate correctly.

Grouting and Alignment Procedure

Steps for grouting the baseplate and performing precise alignment.

Suction and Discharge Piping

Recommendations for installing suction and discharge piping to ensure optimal performance.

Operation Procedures

Before Starting

Pre-operation checks and inspections required before initial pump startup.

Starting

Procedures for starting the pump.

Running

Guidelines for operating the pump and periodic inspections.

Stopping

Procedures for safely stopping the pump.

Technical Data

Direction of Rotation and Bearing Details

Information on pump rotation direction and specific bearing models used.

Bearing Care and Lubrication

Guidance on proper bearing maintenance, lubrication, and re-greasing intervals.

Stuffing Box and Mechanical Seal Details

Explains stuffing box packing and mechanical seal arrangements and care.

Key Operational Parameters

Information on safe flow, NPSH requirements, and pipe velocities.

Allowable Forces, Moments, and Pipe Sizes

Data on forces/moments on flanges and suction/delivery pipe sizes.

Speed, Capacity, Torque, and Weight Data

Technical data on pump speed, capacity, starting torque, and weight.

Component Interchangeability

Table detailing which components are interchangeable across different pump models.

Maintenance

Maintenance EHS Instructions

Safety and environmental hazard instructions for maintenance tasks.

Routine Maintenance Chart

A schedule of regular checks and maintenance tasks to prevent failures.

Overhauling

Dismantling Procedure

Step-by-step instructions for dismantling soft-packed UP metric pumps.

Reassembly Procedure

Detailed steps for reassembling the pump after overhaul.

Joint Flange Tightening

Torques and Tightening Sequence

Specifies torques and sequence for tightening joint flange studs and nuts.

Installing Stuffing Box Packing

General Outline Dimensions

Spare Part List and Drawings

Exploded View

General Instructions (Summary)

Location, Foundation, and Levelling

Guidance on selecting a suitable location, preparing the foundation, and levelling the unit.

Alignment and Flexible Coupling

Procedures for pump and driver alignment and understanding flexible couplings.

Piping and Vacuum Lines

Instructions on proper suction/delivery pipe setup and vacuum equalising lines.

Operational Procedures

Covers foot valves, stuffing boxes, bearings, priming, starting, running, and stopping.

Pump Trouble

Breakdown Cause-Check Points

A table to help diagnose and locate faults during pump breakdowns.

Check Points

Safety Instructions While Handling and Storage

Safety Instructions While Assembly & Installation

Safety Instructions While Commissioning & Operation

Safety Instructions While Maintenance & Servicing

Addresses of Regional Office

Global Presence of KBL

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