Service and Repair Manual Repair
Exhaust gas system
Information
During lifting, make sure the turbocharger does not tilt.
u Place the turbocharger on a workbench.
u Remove the straight air intake connection. (For more information see: 3.7.1 Air intake line
removal and installation, page 139.)
u Remove the exhaust elbow. (For more information see: 3.8.2 Exhaust pipes to turbocharger
removal and installation, page 156.)
u Remove screws 8 and distance sleeves 7.
u Remove compensator 6 and seal 5.
u Repeat procedure for all turbochargers.
Installation
Fig. 189: Installing turbocharger
u Place the turbocharger on a workbench.
u Install the straight air intake connection. (For more information see: 3.8.1 Admission pipes to
turbocharger removal and installation, page 154.)
u Install the exhaust elbow. (For more information see: 3.8.2 Exhaust pipes to turbocharger
removal and installation, page 156.)
u Grease screws 1 and screws 8 with Molykote HSC before installation.
u Install studs 3.
u Mount compensator 6 with seal 5 on turbocharger 4 and turbocharger 12.
u Tighten screws 8 with applied distance sleeves 7 to torque.
u Insert o-rings 10, 11 in turbocharger bracket.
u Position V-clamp 9 on exhaust pipe outlets.
u Lift the turbocharger.
KD62V12 33525088601_7_1 EN_US
2021-07
© 2021 by Kohler Co. All rights reserved.
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