5
23
5
.1
5
.2
5.3
INFORMATION ABOUT MAINTENANCE
EN
5.2 Periodic maintenance
The intervals of preventive maintenance in Tab. 5.1, Tab. 5.2, Tab. 5.3 and Tab. 5.4 refer to the engine operating under normal
operating conditions with fuel and oil meeting the recommended specications.
• This chapter shows all operations described in the Tab. 5.1, Tab. 5.2,
Tab. 5.3 and Tab. 5.4 if you have the skills appropriate may be directly
carried out by the user.
• Periodic inspection and maintenance operations must be carried
out as indicated in this manual and are the responsability of the user.
• Failure to comply with these service and maintenance intervals
increases the risk of technical damage to the engine. Any non
compliance makes the warranty become null and void.
• In order to prevent personal and property damage read carefully the
instructions listed below before proceeding with any operation of the
engine.
5.1 Useful information about maintenance
Warning
• Inspections must be made when the engine is off and cold.
• Place engine on level surface to ensure accurate
measurement of oil level.
• Before starting, to avoid spillages of oil make sure that:
- the oil dipstick is inserted correctly;
- also check that:
oil drain plug and
oil ller cap are tightened rmly.
Important
• Before proceeding with operation, read Par. 3.2.2.
CLEANING AND CHECKING
OPERATION DESCRIPTION
PERIOD (HOURS)
PAR.
100 250 500 5000
Engine oil level
(8)
5.3
Coolant level
(8) (9)
5.7
Water presence in fuel filter
5.9
Cartridge dry-type air filter
(2)
5.4
Radiator heat-exchange surface and Intercooler
(2) (8)
5.5
Alternator belt
(8)
5.8
Rubber hose (intake air / coolant) 5.6
Fuel hose
--
Starter Motor
(6)
--
Alternator
(6)
--
REPLACEMENT
OPERATION DESCRIPTION
PERIOD (HOURS)
PAR.
500 2000 5000 6000
Cartridge dry-type air filter
(2)
6.4
Intake manifold hose (air filter - intake manifold)
(6) (7)
--
Coolant hoses
(6) (7)
--
Fuel line hose
(6) (7)
--
Alternator
belt
Poly-V belt heavy environmental condition
(6)
--
Poly-V belt standard condition
(6)
--
Coolant
OAT
(6)
--
HOAT
(6) (10)
ENGINE OIL AND OIL FILTER CARTRIDGE REPLACEMENT
ENGINE VERSION
PERIOD (HOURS)
PAR.
250 500
KDI Mechanical Injection Tier 3 – Stage IIIA
(1)
6.1
6.2
KDI Mechanical Injection Uncertified Engines
(1) (11)
ED0053030120