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Kolpak PR - User Manual

Kolpak PR
32 pages
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Protecting Your Future
Refrigeration System
Original Instructions
Installation, Operation and Maintenance Manual
This manual is updated as new information and models are released. Visit our website for the latest manual.
Part Number: 550001058-12 08/19

Questions and Answers

Summary

Section 1 General Information

Receiving Inspection

Procedure for checking delivered equipment against the bill of lading for completeness and damage.

Warranty Information

Details on warranty guidelines, claims, product registration, and service provider location.

Section 2 Installation

Condensing Units

Guidelines for properly locating and mounting condensing units for optimal performance and safety.

Evaporator Units

Instructions for installing evaporator coils, including clearance requirements and mounting procedures.

Section 3 Wiring

Wiring

Requirements and best practices for all electrical connections, routing, and grounding according to codes.

Section 4 Piping

Piping

General guidelines for refrigeration piping installation, material selection, and elbow usage.

Cleanliness

Procedures to maintain system cleanliness during piping installation to prevent contamination and failure.

Pipe Supports

Guidelines for properly supporting refrigerant tubing to prevent stress, fatigue, and leaks.

Oil Traps

Proper installation of P-type oil traps in suction lines to ensure oil return to the compressor.

Drain Lines

Requirements for pitching, insulating, and trapping evaporator drain lines for proper condensate removal.

Pre-Charged lines and Quick Connects

Instructions for routing, connecting, and ensuring the integrity of pre-charged refrigerant lines.

Leak Testing

Methods and importance of leak testing the refrigeration system to ensure a leak-free installation.

System Evacuation

Process for removing air and moisture from the system to achieve a deep vacuum for optimal performance.

Refrigerant Charging

Procedures for correctly charging the system with refrigerant, including charge amount and sight glass checks.

Section 5 Operational Start-Up

Pre-Start Checks

Essential checks to perform before operating the system to ensure proper installation and safety.

Compressor Mounts

Instructions for adjusting compressor mounting springs for semi-hermetic compressors before start-up.

Start-Up

Steps and checks required during the initial two hours of system operation to ensure normal conditions.

Compressor Superheat

How to check and adjust compressor superheat for optimal performance and compressor longevity.

Evaporator Superheat

Method for measuring and achieving correct evaporator superheat for efficient cooling.

ArcticFox Thermostat With LDA

Information and video link for setting up the ArcticFox thermostat and its data logging features.

Setpoints

Definitions and general explanation of various setpoints available on the ArcticFox thermostat.

Basic Setpoints

Default values for key setpoints like temperature, differential, and defrost for different models.

Custom tod (Time of Day) Defrost Setpoints

Table outlining custom defrost start times that can be programmed for specific periods.

Custom Defrost Setup

Step-by-step guide for configuring custom defrost schedules using the thermostat controls.

Electric Defrost Timer

Instructions for setting and understanding the operation of the electric defrost timer.

Section 6 Maintenance

Preventive Maintenance Tasks

Scheduled tasks for maintaining the evaporator, condenser, and general system components.

Polyol Ester (POE) Lubricants

Properties and handling instructions for POE lubricants used with HFC refrigerants.

Section 7 Troubleshooting

Evaporator Troubleshooting

Common evaporator problems, their possible causes, and corrective actions for diagnosis.

Condensing Unit Troubleshooting

Common condensing unit issues, potential causes, and recommended solutions for repair.

Summary

Section 1 General Information

Receiving Inspection

Procedure for checking delivered equipment against the bill of lading for completeness and damage.

Warranty Information

Details on warranty guidelines, claims, product registration, and service provider location.

Section 2 Installation

Condensing Units

Guidelines for properly locating and mounting condensing units for optimal performance and safety.

Evaporator Units

Instructions for installing evaporator coils, including clearance requirements and mounting procedures.

Section 3 Wiring

Wiring

Requirements and best practices for all electrical connections, routing, and grounding according to codes.

Section 4 Piping

Piping

General guidelines for refrigeration piping installation, material selection, and elbow usage.

Cleanliness

Procedures to maintain system cleanliness during piping installation to prevent contamination and failure.

Pipe Supports

Guidelines for properly supporting refrigerant tubing to prevent stress, fatigue, and leaks.

Oil Traps

Proper installation of P-type oil traps in suction lines to ensure oil return to the compressor.

Drain Lines

Requirements for pitching, insulating, and trapping evaporator drain lines for proper condensate removal.

Pre-Charged lines and Quick Connects

Instructions for routing, connecting, and ensuring the integrity of pre-charged refrigerant lines.

Leak Testing

Methods and importance of leak testing the refrigeration system to ensure a leak-free installation.

System Evacuation

Process for removing air and moisture from the system to achieve a deep vacuum for optimal performance.

Refrigerant Charging

Procedures for correctly charging the system with refrigerant, including charge amount and sight glass checks.

Section 5 Operational Start-Up

Pre-Start Checks

Essential checks to perform before operating the system to ensure proper installation and safety.

Compressor Mounts

Instructions for adjusting compressor mounting springs for semi-hermetic compressors before start-up.

Start-Up

Steps and checks required during the initial two hours of system operation to ensure normal conditions.

Compressor Superheat

How to check and adjust compressor superheat for optimal performance and compressor longevity.

Evaporator Superheat

Method for measuring and achieving correct evaporator superheat for efficient cooling.

ArcticFox Thermostat With LDA

Information and video link for setting up the ArcticFox thermostat and its data logging features.

Setpoints

Definitions and general explanation of various setpoints available on the ArcticFox thermostat.

Basic Setpoints

Default values for key setpoints like temperature, differential, and defrost for different models.

Custom tod (Time of Day) Defrost Setpoints

Table outlining custom defrost start times that can be programmed for specific periods.

Custom Defrost Setup

Step-by-step guide for configuring custom defrost schedules using the thermostat controls.

Electric Defrost Timer

Instructions for setting and understanding the operation of the electric defrost timer.

Section 6 Maintenance

Preventive Maintenance Tasks

Scheduled tasks for maintaining the evaporator, condenser, and general system components.

Polyol Ester (POE) Lubricants

Properties and handling instructions for POE lubricants used with HFC refrigerants.

Section 7 Troubleshooting

Evaporator Troubleshooting

Common evaporator problems, their possible causes, and corrective actions for diagnosis.

Condensing Unit Troubleshooting

Common condensing unit issues, potential causes, and recommended solutions for repair.

Kolpak PR Specifications

General IconGeneral
BrandKolpak
ModelPR
CategoryRefrigerator
LanguageEnglish