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KSB GIW LCC 150-500 User Manual

KSB GIW LCC 150-500
44 pages
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Maintenance Manual
2368.8000/A11-14 G2 (02/20/08) LCC
A KSB Company
x
13-Mar-08
Pump Type: LCC – H200-610.5M AM1
Pump Serial Number: 5012-13012 through 13015
Date: March 13, 2008
Purchaser: Metso Minerals
Purchaser’s Order Number P162737
GIW Sales Order Number: G-150234
Shipped To: Constellation Energy
Include the pump’s serial number when ordering replacement parts.
This manual may not be reproduced without written consent of GIW Industries. Additional copies
may be purchased. Please contact your sales representative for details.
GIW INDUSTRIES, INC. KSB AG KSB S.A.
5000 Wrightsboro Road Bahnhofplatz 1 10/14, rue de la Gare
Grovetown, Georgia 30813 USA D-91257 Pegnitz, GERMANY F-76250 Déville-lès-Rouen, FRANCE
(706) 863-1011 (0 92 41) 71-0 32 82-32 00
FA
X
(
706 855-5151 FA
X
(
0 92 41
)
71-17 91 FA
X
32 82-3290
Slurry Pumps
LCC - Metal LCC - Rubber

Table of Contents

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KSB GIW LCC 150-500 Specifications

General IconGeneral
BrandKSB
ModelGIW LCC 150-500
CategoryWater Pump
LanguageEnglish

Summary

Safety

Personnel Qualification and Training

Ensuring all personnel are qualified and trained for operation, maintenance, and installation.

Non-compliance with Safety Instructions

Consequences of not following safety instructions, including potential hazards and loss of claims.

Installation at Site

Installing the Pump / Unit

Procedure for leveling the base plate and setting foundation bolts.

Aligning the Pump / Drive Train

Steps for checking and ensuring proper alignment of pump and drive train.

Commissioning, Start-up / Shutdown

Commissioning

Pre-startup checks including operating data, oil level, and priming.

Shutdown

Safe shutdown procedures, avoiding rapid deceleration and braking functions.

Operating Limits

Adherence to specified pressure, temperature, and speed limits.

Shutdown / Storage / Preservation

Measures for storing pumps for more than 3 months.

Maintenance / Repair

General Instructions

Design standards and responsibilities for maintenance work.

Maintenance / Inspection

Regular checks and supervision of pump operation and components.

Supervision of Operation

Monitoring pump noise, vibration, and gland packing condition.

Lubrication and Lubricant Change

Guidelines for lubricating bearings with grease or oil.

Dismantling

Safety precautions and general procedures for pump dismantling.

Dismantling Procedures Impeller

Specific methods and tools for removing the impeller.

Reassembly

General guidelines and procedures for reassembling pump components.

Mounting of Bearings

Steps for correctly mounting bearings onto the shaft.

Inserting Shaft and Bearings into Housing

Procedure for fitting the shaft assembly into the bearing housing.

Installing End Covers and Seals

Guidelines for installing end covers and labyrinth shaft seals.

Mounting Shaft Sleeve

Instructions for mounting the shaft sleeve, avoiding lubricant on faces.

Mounting Stuffing Box

Proper positioning and installation of the stuffing box.

Mounting the Bearing Assembly to Pedestal

Securing the bearing assembly to the pedestal.

Metal Expeller Assembly

Procedure for assembling the metal expeller components.

Impeller

Coating shaft threads, installing gaskets, and screwing on the impeller.

Axial Adjustment of the Bearing Housing

Adjusting clearance between impeller and suction liner.

Expeller Running Clearance

Optimizing expeller performance and setting clearances.

Tightening Torques

Specified torque values for bearing locknuts and clamp bolts.

Spare Parts Stock

Maintenance Procedures for Maximum Parts Life

Procedures to maximize wear life of wet end components.

Operational Problems and Solutions

Addressing common issues related to system operation and pump wear.

Trouble Shooting

Torque Values for Metric Fasteners

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