EasyManua.ls Logo

KSB UQD 112 User Manual

KSB UQD 112
20 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Submersible Motor pumps
Operating Instructions
3300.8115 / 04 - 85 G3
Submersible Motor Pumps (50 Hz)
150 mm + 150 mm
175 mm + 150 mm
200 mm + 150 mm

Table of Contents

Questions and Answers:

KSB UQD 112 Specifications

General IconGeneral
BrandKSB
ModelUQD 112
CategoryWater Pump
LanguageEnglish

Summary

General

Safety of Pumpset

Essential safety precautions and guidelines for operating the pumpset.

Safety checks of Pumpset

Procedures for inspecting the pumpset upon receipt and before operation.

Labeled instruction on pumpset

Instructions and labels affixed to the motor and pump for correct usage.

Unauthorized spare parts and modifications

Policy on using only authorized spare parts and prohibiting modifications.

Unauthorized mode of operation

Conditions under which the warranty is voided due to improper operation.

Unauthorized site condition

Situations where the warranty is invalidated by site conditions or liquid handling.

Water characteristics

Specifications for clean water quality required for pumpset operation.

Preparation for Installation

Installation and operational accessories

List of essential accessories required for installation and commissioning.

Auxiliary equipment required for installation and dismantling

Tools and equipment needed for safe installation and removal of the pumpset.

Motor preparations for installation

Procedures for preparing the motor before connecting it to the pump.

Motor filling

Instructions for filling the motor with clean potable water.

Insulation resistance (IR)

Measuring and checking the motor's insulation resistance.

Selection of Extended Cable

Guidelines for selecting appropriate extended cables based on voltage drop.

Extended Cable connection

Method for making watertight and secure connections for extended cables.

Preparation of Pump set for installation

Steps to couple and prepare the pump and motor for installation.

Vertical installation

Horizontal Installation

Cable connection to the Switchgear

Motor with 1 cable

Wiring details for connecting a motor with a single cable for DOL starting.

Motor with two cables

Distinguishing and connecting motors with two cables, either open circuit or parallel.

Submersible motor with open circuit

Connection options for motors with open circuit wiring.

Motor with two cables in parallel

Connection methods for motors with two cables in parallel.

Commissioning and start up

Verification of power supply

Checking the main supply voltage and frequency against motor specifications.

Trip circuit for over current

Setting the over-current relay in the control panel for motor protection.

Protection against electric shock

Ensuring proper earthing connection for safety.

Installation of water level guard

Installing a device to prevent dry running of the pumpset.

Checking the direction of rotation

Methods to verify the correct rotation direction of the pump.

Discharge valve position during initial start-up

Recommended valve opening for initial startup to check sand content.

Operation against a closed discharge valve

Limitation on running the pumpset against a closed discharge valve.

Operation against a throttled discharge valve

Guidelines for operating against a throttled discharge valve to avoid issues.

Operating limits of pump

Adhering to specified flow rate and head limits for safe operation.

Start-up frequency

Limiting the number of start-ups per hour to prevent motor overheating.

Interruptions / Shutdown periods

Recommendations for pump operation during idle periods to prevent damage.

Services

Dismantling

Pump set

Procedure for dismantling the main pump set components.

Pump U type (UQD)

Specific dismantling steps for UQD type pumps.

Pump B type (BPD, BPI & BPHA)

Specific dismantling steps for BPD, BPI, and BPHA type pumps.

Motors

Instructions for dismantling the motor components.

Trouble shooting

Motor

Troubleshooting guide for common motor starting and operation problems.

Pump

Troubleshooting guide for common pump performance issues.

Recommended spare parts for 2 years of operation

Pump

Recommended spare parts for the pump section.

Motor

Recommended spare parts for the motor section.

Pump Construction (Schematic)

Radial flow pump (150mm) - UQD 112, 152, 182 & 212

Detailed construction schematic for specific radial flow pump models.

Mixed flow pump (150/175/200mm) - BPD 242, 273, 302, BPI 333 & BPHA 333, 384

Motor Construction (Schematic)

UMAI 150 (Up to 15 HP)

Detailed construction schematic for the UMA I 150 motor.

UMAG 150 / UMAH 150 (Above 15HP)

Annexure I - Environment Protection - Product Disposal after useful life

Related product manuals