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KSB UPA User Manual

KSB UPA
64 pages
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Submersible Borehole Pumps
UPA, UPZ, BSX
with motors of 1000 V operating voltage and above
50 Hz, 60 Hz
Installation/Operating
Manual
Mat.No.: 01463374

Table of Contents

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KSB UPA Specifications

General IconGeneral
BrandKSB
ModelUPA
CategoryWater Pump
LanguageEnglish

Summary

Glossary

Certificate of Decontamination

A certificate enclosed by the customer when returning the product to the manufacturer.

Pump Set

A complete pump set consisting of pump, drive, additional components and accessories.

General Information

Principles

This manual is supplied as an integral part of the type series and variants indicated on the front cover.

Target Group

This manual is aimed at the target group of trained and qualified specialist technical personnel.

Applicable Documents

Overview of other applicable documents for the pump set.

Symbols

Description of symbols used in this manual for safety and instructions.

Safety

Key to Safety Symbols and Markings

Definition of safety symbols and their corresponding meanings.

General Safety

General safety instructions for installation, operation, and maintenance.

Intended Use

Specifies the intended purpose and limitations for operating the pump set.

Transport, Temporary Storage, and Disposal

Checking Condition Upon Delivery

Procedure for checking the pump set's condition upon receipt.

Transport

Guidelines and warnings for safely transporting the pump set.

Unpacking Pump Set/Pump/Motor

Instructions for safely unpacking the pump set, pump, or motor.

Pulling Pump/Motor/Pump Set Upright

Procedure for safely lifting and orienting the pump set.

Storage and Preservation

Storing New Submersible Borehole Pumps

Conditions for storing unused submersible borehole pumps for prolonged periods.

Return to Supplier

Instructions for returning the pump set to the supplier.

Disposal

Description of the Pump (Set)

General Description

Overview of the pump's application and limitations.

Designation

Explanation of the pump and motor designation codes.

Name Plate

Details and explanation of the information found on the pump's name plate.

Design Details

Description of the pump and motor design features.

Configuration and Function

Explanation of the pump set's configuration and operational function.

Scope of Supply

Items included in the scope of supply for the pump set.

Dimensions and Weights

Information regarding the dimensions and weights of the pump set.

Installation at Site

General Information and Safety Regulations

Essential safety rules and general information before site installation.

Preparing the Installation

Steps to prepare for the installation of the pump set.

Checking Installation Conditions

Verification of site conditions required for proper pump set operation.

Checking the Installation Position

Ensuring the pump set is installed in a permissible position.

Checking the Motor Fill

Procedures and safety warnings for checking and filling the motor.

Checking the Fill Level

Detailed steps for checking the motor fill level.

Installing Water Storage Tanks

Instructions for fitting water storage tanks for horizontal installations.

Preventing Backflow

Measures to prevent uncontrolled backflow of fluid from the riser.

Calculating Total Weight

Guidance on calculating the total weight for installation and removal.

Electric Wiring

Safety and connection instructions for electrical wiring.

Measuring Insulation Resistance

Procedure for measuring the insulation resistance of the motor.

Installing Pump Set in Vertical Position

Step-by-step guide for installing the pump set in a vertical orientation.

Installation Example with Metal Riser

Example of installing pump set sections with a metal riser.

Attaching Cable Ties

Instructions for securely attaching cable ties to the riser pipe.

Installing Pump Set in Horizontal Position

Guidelines for installing the pump set in a horizontal position.

Installing on Supporting Frame and Bearing Pedestal

Procedure for mounting the pump set on a supporting frame and pedestal.

Installing in Suction, Pressure, or Cooling Shroud

Instructions for installing the pump set with a shroud for special conditions.

Installing Pump Set in Angled Position

Guidelines for installing the pump set in an angled position.

Notes on Electrical Connection

Operation with Autotransformers and Starting Resistors

Setup for automatic switchover with starting devices.

Operation with Soft Starter

Reference values and checks for using soft starters with submersible motors.

Operation with Frequency Inverter

Conditions for operating submersible pumps with frequency inverters.

Electrical Connection

General safety instructions and checks for electrical connection.

Three-Phase Motors with One Cable for DOL Starting

Circuit diagram and conductor markings for DOL starting with one cable.

Three-Phase Motors with Two Parallel Cables for DOL Starting

Circuit diagram and conductor markings for DOL starting with two cables.

Recommended Monitoring and Protective Equipment

Recommended equipment for monitoring and protecting the pump set.

Connecting Temperature Monitoring Equipment

Procedure for connecting temperature sensors for motor fill monitoring.

Testing

Testing procedures for temperature sensors and their connections.

Function

Explanation of important temperature limits and settings for motors.

Commissioning, Start-up, and Shutdown

Commissioning/Start-up

General procedures and safety notes for commissioning and starting the pump set.

Start-up

Safety precautions and steps for starting the pump set.

Information on Commissioning

Specific information and warnings related to commissioning procedures.

Checking the Direction of Rotation

Procedure to verify the correct direction of motor rotation.

Operating Limits

Frequency of Starts

Maximum number of starts and minimum standstill periods for different motor types.

Supply Voltage

Permissible voltage and frequency fluctuations for pump operation.

Fluid Handled

Specifications for fluids that can be handled by the pump set.

Minimum Submergence

Required minimum submergence depth for vertical and horizontal installations.

Sand Content

Maximum permissible sand content in the fluid handled.

Fluid Flow Along the Motor

Ensuring adequate flow velocity for motor cooling.

Shutdown

Servicing and Maintenance

Servicing/Inspection

Guidelines for regular checks and inspections of the submersible borehole pumps.

Removing the Pump Set

Safety instructions and procedures for removing the pump set.

Separating Pump and Motor

Steps for safely separating the pump from the motor.

Motor Fill

Mixing Ratio / Purpose

Details on mixing ratios and purpose of antifreeze agents in motor fill.

Filling/Topping Up the Motor

Procedures and safety warnings for filling or topping up the motor fill.

Checking the Screw Plugs

Procedure for checking and tightening screw plugs after filling the motor.

Storage and Preservation

Storing New Submersible Borehole Pumps

Conditions for storing unused submersible borehole pumps.

Storing Operated Submersible Borehole Pumps

Conditions for storing operated submersible borehole pumps.

Reassembling the Pump Set

Mounting the Motor

Instructions and safety precautions for mounting the motor onto the pump.

Tightening Torques

Table of maximum permissible tightening torques for screws and bolts.

Trouble-shooting

Related Documents

General Assembly Drawing with List of Components

General assembly drawings and component lists for various pump models.

General Assembly Drawing: Submersible Motor V, X

Detailed assembly drawing for submersible motors of types V and X.

Mating Dimensions for Motors V, X, Z, E

Mating Dimensions for Motor T

EC Declaration of Conformity

Certificate of Decontamination

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