KTM DUKE 640 e - Removing the Headlight Mask; Replacing the Headlight Lamp; Replacing the Instrument Light; Replacing the Indicator Lamps

ENGLISH
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Removing the headlight mask*
The headlight mask must be removed whenever you want to change the
headlight or instrument lamps.
a) Removing the front flashers.
– Remove the lens
1 by inserting a screw driver in the lateral slot to
separate the lens from the flasher housing.
– Remove the reflector from the housing and remove the flasher cables
– Remove the HH screw
2 and remove the flasher housing
b) Removing the knob of the day mileage indicator.
– Pop off the cap
3 with a small screwdriver
– use a Phillips screw driver (size 1) to remove the screw inside the knob
4, remove the knob.
c) Remove the collar screws 5 on the bottom side of the headlight mask.
d) Lift the instrument cover
6 up, in order to release the retaining pins 7
at the spring clasps.
e) Remove the headlight mask, pulling it forward.
MOUNTING THE HEADLIGHT MASK
Reverse the above steps.
– Run the flasher cables outside through the corresponding openings
before tightening the headlight mask
– the brown flasher cable is ground
– Finally, check the electrical system for proper functioning.
Replacing the headlight bulb*
The headlights are accessible after you have removed the headlight mask.
– Turn the cover
8 counterclockwise, and remove it.
– Detach the spring bar
9, and remove the lamp from the headlight
– insert and connect a new H1 lamp (12 V 55 W)
!
CAUTION
!
T
HE GLASS OF THE BULB MUST BE FREE OF OIL AND GREASE. THE HEAT CAUSES THE OIL
TO VAPORIZE
. THE RESULTING VAPOR ON THE REFLECTOR DECREASES THE BRIGHTNESS
OF THE HEADLIGHT
.
– Start the engine and check the headlight for proper functioning.
– Place the cover in position, and turn it clockwise.
Replacing the instrument lights*
The instruments are accessible after you have removed the headlight mask.
– Simply remove the sockets from the housing, pulling them out by the
cables
– Remove the bulb from the socket.
Replacing the indicator lamps*
The lamps are accessible after you have removed the headlight mask.
– Pull the cable together with the bulb socket and the bulb downwards
and out of the indicator lamp. Replace the bulb.
8
9
5
5
1
3
4
2
7
6
7
6