2-S10
M6800 · M6800S · M8200 · M9000, WSM
CLUTCH
Release Holder and Clutch Lever
1. Draw out the clutch release holder (5) and the release bearing (2)
as a unit.
2. Remove the release fork setting screw (3).
3. Draw out the clutch lever (4) to remove the release fork (1).
(When reassembling)
• Make sure the direction of the release fork (1) is correct.
• Apply grease to the release holder (5) and on the shaft.
• Apply grease to the bushing and clutch lever.
• After tightening the release fork setting screw to the specified
torque, insert a wire through the hole on the setting screw head
and bind with release fork together.
W1015025
(3) Servicing
Clearance between Clutch Pedal Shaft and Pedal Bushing
1. Measure the clutch pedal shaft O.D. with an outside micrometer.
2. Measure the clutch pedal bushing I.D. with a cylinder gauge.
3. Calculate the clearance.
4. If the clearance exceeds the allowable limit, replace the bushing.
W1015255
Backlash between Clutch Disc Boss and Shaft
1. Mount the clutch disc to the gear shaft.
2. Hold the shaft so that it does not turn.
3. Rotate disc lightly and measure the displacement around the disc
edge.
4. If the measurement exceeds the allowable limit, replace the
clutch disc.
W1015376
Release Bearing
1. Check for abnormal wear on contact surface.
2. Rotate bearing outer race, while applying pressure to it.
3. If the bearing rotation is rough or noisy, replace the release
bearing.
NOTEQ
• Do not depress bearing outer race, when replacing release
bearing.
• Do not wash the release bearing with a cleaning solvent.
W1015573
Tightening torque Release fork setting screw
166.7 to 186.3 N·m
17.0 to 19.0 kgf·m
123.0 to 137.4 ft-lbs
(1) Release Fork
(2) Release Bearing
(3) Setting Screw
(4) Clutch Lever
(5) Release Holder
Clearance between
clutch pedal shaft and
pedal bushing
Factory spec.
0.025 to 0.185 mm
0.00098 to 0.00728 in.
Allowable limit
1.00 mm
0.0394 in.
Clutch pedal shaft O.D. Factory spec.
27.900 to 27.975 mm
1.09842 to 1.10138 in.
Clutch pedal bushing
I.D.
Factory spec.
28.000 to 28.085 mm
1.10236 to 1.10571 in.
Displacement around
disc edge
Allowable limit
2.0 mm
0.079 in.
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