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Lennox 80UHG2-45 User Manual

Lennox 80UHG2-45
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Page 1
1999 Lennox Industries Inc.
Litho U.S.A.
Corp. 9728−L12
80UHG
Service Literature
Revised 01−2002
80UHG series units are mid−efficiency gas furnaces used
for upflow or horizontal applications only, manufactured
with tubular heat exchangers formed of aluminized steel.
80UHG units are available in heating capacities of 45,000
to 120,000 Btuh and cooling applications up to 5 tons. Refer
to Engineering Handbook for proper sizing.
Units are factory equipped for use with natural gas. Kits are
available for conversion to LPG operation. 80UHG−1 model
units use electronic (direct spark) ignition. 80UHG−2 and −3
model units are equipped with the Lennox SureLight silicon
nitride ignition system. The 80UHGX unit meets the Califor
nia Nitrogen Oxides (NO
x
) Standards and California Sea
sonal Efficiency requirements. All units use a redundant gas
valve to assure safety shut−off as required by A.G.A. or
C.G.A. Units may be installed in upflow or horizontal posi
tion.
All specifications in this manual are subject to change. Pro
cedures outlined in this manual are presented as a recom
mendation only and do not supersede or replace local or
state codes. In the absence of local or state codes, the
guidelines and procedures outlined in this manual (except
where noted) are recommended only and do not constitute
code.
TABLE OF CONTENTS
Introduction 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blower Data 3−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High Altitude 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Identification 5−6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
I Unit Components 6−15. . . . . . . . . . . . . . . . . . . . . . . . . . .
II Installation 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
III Start Up 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IV Heating System Service Checks 16−17. . . . . . . . . . .
V Typical Operating Characteristics 18. . . . . . . . . . . . . .
VI Maintenance 19−20. . . . . . . . . . . . . . . . . . . . . . . . . . . .
VII Wiring and Sequence of Operation 21−28. . . . . . . . .
VIII SureLight Troubleshooting Guide 29−34. . . . . . . . . .

Table of Contents

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Lennox 80UHG2-45 Specifications

General IconGeneral
BrandLennox
Model80UHG2-45
CategoryFurnace
LanguageEnglish

Summary

SPECIFICATIONS

BLOWER DATA

80UHG2-45, 80UHG2-60 AND 80UHG2-75 BLOWER PERFORMANCE

Air volume at various blower speeds for specific models.

80UHG3-60 AND 80UHG3-75 BLOWER PERFORMANCE

Air volume at various blower speeds for specific models.

80UHG4-75, 80UHG3/4-100 AND 80UHG3/4-120 BLOWER PERFORMANCE

Air volume at various blower speeds for specific models.

80UHG PARTS IDENTIFICATION

I-UNIT COMPONENTS

3- Furnace Control (A3)

a-Electronic Ignition (See Figure 5)

Explains the electronic ignition sequence and safety checks.

TABLE 3 DIAGNOSTIC CODES

SureLight Control Ignition Sequence

Step-by-step operational flow for the ignition process.

SURELIGHT INTEGRATED CONTROL BOARD

5- Furnace Control (A3) 80UHG-1 Model

Ignition Control

Details on the direct spark ignition control sequence.

Blower Operation / Fan Off Timings

How to adjust fan off timing and its impact.

9-Primary Limit Control (S10)

10-Secondary Limit Controls (S21)

11-Spark Electrode and Flame Sensor 80UHG-1 Models

12-Gas Valve

13-Combustion Air Blower Prove Switch (S18)

B-Heating Start-Up

IV-HEATING SYSTEM SERVICE CHECKS

To Measure Flame Signal - Ignition Control:

G-Flame Signal

V-TYPICAL OPERATING CHARACTERISTICS

VI-MAINTENANCE

VII- Wiring and Sequence of Operation

80UHG-1 MODEL WITH SURELIGHT CONTROL

Step-by-step operation for the 80UHG-1 model.

80UHG-1 COOLING SEQUENCE OF OPERATION

80UHG-1 MANUAL CONTINUOUS FAN SEQUENCE OF OPERATION

80UHG-2 MODEL WITH SURELIGHT CONTROL

SURELIGHT CONTROL CONTINUOUS HEAT SPEED FAN SEQUENCE OF OPERATION

VIII-Troubleshooting-SureLight Control

PROBLEM 2: UNIT FAILS TO FIRE IN THE HEATING MODE, COMBUSTION AIR BLOWER DOES NOT ENERGIZE

PROBLEM 1: UNIT FAILS TO OPERATE IN THE COOLING, HEATING, OR CONTINUOUS FAN MODE (CONT.)

PROBLEM 3: UNIT FAILS TO FIRE IN THE HEATING MODE, COMBUSTION AIR BLOWER ENERGIZES, IGNITOR IS NOT ENERGIZED.

PROBLEM 2: UNIT FAILS TO FIRE IN THE HEATING MODE, COMBUSTION AIR INDUCER DOES NOT ENERGIZE (CONT.).

PROBLEM 4: UNIT FAILS TO FIRE IN THE HEATING MODE, COMBUSTION AIR BLOWER ENERGIZES, IGNITOR IS ENERGIZED.

PROBLEM 5: BURNERS LIGHT WITH A HEATING DEMAND BUT UNIT SHUTS DOWN PREMATURELY

PROBLEM 5: BURNERS LIGHT WITH HEATING DEMAND BUT UNIT SHUTS DOWN PREMATURELY (CONT.)

PROBLEM 6: CONTROL SIGNALS LOW FLAME SENSE DURING HEATING MODE

PROBLEM 7: INDOOR BLOWER FAILS TO OPERATE IN COOLING, HEATING, OR CONTINUOUS FAN MODE

PROBLEM 8: RF STATIC DURING TIME FOR IGNITION

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