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Lennox Harmony II Zone Control System

Lennox Harmony II Zone Control System
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Page 1
06/06 502,861M
*2P0606* *P502861M*
2006 Lennox Industries Inc.
Dallas, Texas, USA
Zone System
Control Center
(cover removed)
Zone System
Control Center
(cover in place)
Harmony
®
II Zone System Control Panel
RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
INSTALLATION
INSTRUCTIONS
Harmony
®
II Zone Control
System
CONTROLS
502,861M
06/06
Supersedes 02/2000
Table of Contents
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Residential Zone Control System − Field Wiring 2. . .
Residential Zone Control System Dimensions 3. . . .
Component Selection:
Gas Heat/Condensing Unit Systems 4. . . . . . . . . . .
Heat Pump (HP) System 5. . . . . . . . . . . . . . . . . . . . .
Gas Heat/HP Sys. W/FM21 Heat Pump Control 6.
System Components 7. . . . . . . . . . . . . . . . . . . . . . . . . .
System Design Guidelines 8. . . . . . . . . . . . . . . . . . . . . .
Heat/Cool Equipment Options & Installation 10. . . . . . .
Component Selection & Installation 10. . . . . . . . . . . . . .
Blower Speed Adjustments 12. . . . . . . . . . . . . . . . . . . . .
Control Center Jumper Settings 15. . . . . . . . . . . . . . . . .
Common System Component Wiring 14. . . . . . . . . . . .
Component Specific Wiring 18. . . . . . . . . . . . . . . . . . . . .
Option 1 Field Wiring Diagram 22. . . . . . . . . . . . . . . . . .
Option 2 Field Wiring Diagram 23. . . . . . . . . . . . . . . . . .
Option 3 Field Wiring Diagram 24. . . . . . . . . . . . . . . . . .
Opt. 1 W/Economizer Option Field Wiring Diagram 25
Opt. 2 W/Economizer Option Field Wiring Diagram 26
System Operation 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Lights 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic/Bypass Button 29. . . . . . . . . . . . . . . . . . . . . .
Time Delays 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
New System Start−Up & Checkout 30. . . . . . . . . . . . . . .
Troubleshooting 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shipping & Packing List
Harmony
®
II Zone Control System
1 − Control center
1 − Control panel
1 Discharge air probe
Additional Items
1 Dampers and transformers
1 Thermostat zone
Heat Pump Option
1 Pressure switch (#21J18)
G32V Option
1 Temperature modulator switch (#72H45)
Economizer Optional
1 Heat pump (#69J5701)
1 Furnace relay/air conditioner relay (P−8−3251)
Litho U.S.A.
Question and Answer IconNeed help?

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Lennox Harmony II Zone Control System Specifications

General IconGeneral
TypeZone Control System
ManufacturerLennox
CompatibilityLennox HVAC Systems
Zones SupportedUp to 4 zones
Power Requirements24 VAC
Warranty5-year limited warranty
Control TypeElectronic
Thermostat CompatibilityWorks with standard thermostats
Featuressystem monitoring
CommunicationWired

Summary

Introduction

Field Wiring for Residential Zone Control

Diagram illustrating the field wiring for the Harmony II Residential Zone Control System.

Harmony II Zone Control System Dimensions

Control Panel Dimensions

Detailed physical dimensions and views of the Harmony II Control Panel.

Control Center Dimensions

Detailed physical dimensions and views of the Harmony II Control Center.

Component Selection for Gas HeatCondensing Unit Systems

Recommended Master Thermostats for Gas Systems

List of recommended thermostats for gas heat/condensing unit systems.

Zone Dampers for Gas Systems

Selection guide for round and rectangular zone dampers.

Component Selection for Heat Pump Systems

Recommended Thermostats for Heat Pump Systems

List of recommended thermostats for heat pump systems.

Zone Dampers for Heat Pump Systems

Selection guide for round and rectangular zone dampers.

Component Selection for Gas HeatHeat Pump Systems with FM21

Recommended Thermostats for FM21 Systems

Recommended thermostats for gas heat/heat pump systems with FM21.

Zone Dampers for FM21 Systems

Selection guide for round and rectangular zone dampers.

System Components Overview

Harmony II Control Components

Overview of the Harmony II Control Panel and Control Center.

Other System Components

Description of thermostats, dampers, probes, switches, and modules.

System Design Guidelines

Zoning Considerations

Guidelines for grouping rooms into zones based on structure, climate, and occupancy.

Standard Zone Duct Systems

Information on designing duct systems for the Harmony II Zone Control System.

Duct Design Examples

Reduced Radial Zone Duct Design

Illustration of a reduced radial duct design for zone control.

Extended Plenum Zone Duct Design

Illustration of an extended plenum duct design for zone control.

HeatCool Equipment Options & Installation

Option 1 - Gas Furnace & Condensing Unit Installation

Installation details for gas furnace and condensing unit systems.

Option 2 - Blower Coil Unit & Lennox Heat Pump Installation

Installation details for blower coil and heat pump systems.

Option 3 - Gas Furnace, Heat Pump, & FM21 Control Installation

Installation details for gas furnace, heat pump, and FM21 control systems.

Control Panel Installation

Installation guidance for the Harmony II Control Panel.

Component Installation Details

Control Center Installation

Guidelines for installing the Harmony II Control Center.

Thermostats Installation

Recommendations for thermostat types and placement.

Dampers Installation

Information on installing motorized dampers and transformers.

Discharge Air Temperature Probe Installation

Guidelines for locating and installing the discharge air temperature probe.

Pressure Switch Installation

Requirements for installing the pressure switch for heat pump systems.

Blower Speed Adjustment

G32 VG21 VGSR21 V Blower Control Board Jumper Settings

Adjusting blower speed using jumper settings on the VSP2-1 board.

CB31 MV Blower Control Board Jumper Settings

Adjusting blower speed using jumper settings on the BDC3 board.

Control Center Terminal Connections and Jumper Blocks

Terminal Connections Overview

Diagram showing terminal connections for the Harmony II Control Center.

Control Center Jumper Settings

CFM Air Selection Jumpers

Setting air volume for each zone using CFM selection jumpers.

Blower Speed and Airflow Configuration

Continuous Air Reduction Jumper

Adjusting blower speed for continuous fan mode.

Heating Air Reduction Jumper

Reducing blower speed during heating mode.

Determine Actual Air Delivered By Blower

Calculating total available CFM based on zone settings.

Indoor Unit Jumper Configuration

Selecting indoor unit type based on installed system.

Component Wiring Details

Outdoor Unit Jumper

Setting outdoor unit jumper based on unit speed.

Discharge Air Temperature Jumper

Adjusting discharge air temperature setpoints.

Common System Component Wiring

General wiring for system components.

Control Panel Wiring

Connecting the control panel to the control center.

Component Specific Wiring

Discharge Air Temperature Probe Wiring

Wiring the discharge air temperature probe to the control center.

Thermostat Wiring (Option 1)

Wiring thermostats for Option 1 systems.

System Wiring Options

Thermostat Wiring for Options 2 & 3

Wiring thermostats for Options 2 and 3 systems.

Pressure Switch Wiring

Wiring the pressure switch to the control center.

Furnace Wiring

Wiring gas furnaces for Options 1 and 3.

Temperature Modulation Switch Wiring

Installing and wiring the temperature modulation switch.

Specific Unit Wiring Procedures

Condensing Unit Wiring

Wiring details for condensing units.

Blower Coil Wiring

Wiring details for CB31 Series Blower Coil units.

Heat Pump Unit Wiring

Wiring details for Lennox Heat Pump units.

FM21 Control Wiring

Wiring details for the FM21 control system.

Economizer Wiring

Wiring details for economizer applications.

Field Wiring Diagram - Option 1 (Gas Furnace & Condensing Unit)

Economizer Application Wiring for Option 1

Field wiring for Option 1 with economizer.

Field Wiring Diagram - Option 2 (Blower Coil & Heat Pump)

Economizer Application Wiring for Option 2

Field wiring for Option 2 with economizer.

Field Wiring Diagram - Option 3 (Furnace, Heat Pump, FM21)

Field Wiring Diagram - Option 1 Economizer

Field Wiring Diagram - Option 2 Economizer

System Operation

Zone Thermostats

How the control center interprets zone thermostat inputs.

Cool Heat Auto-Changeover Modes

System response to control panel mode selections.

Fan On Auto Mode

Control of the indoor blower via the control panel.

Service Light (Heat Pump Only)

Indicates outdoor unit requires service.

Emergency Heat (Heat Pump Only)

Operation during emergency heat mode.

Control Panel Modes (CoolHeatAuto)

Operation of the control panel in Cool, Heat, and Auto modes.

System Mode Operations

Auto Changeover Mode

System response to Auto Changeover mode.

Harmony II Control Panel Modes

Operating the control panel in Zone, Central, and System Off modes.

Fan Auto Fan On Modes

Operation of the fan in Auto and On modes.

System Lights and Diagnostics

Control Panel LEDs

Interpretation of LEDs on the control panel.

Control Center LEDs

Overview of control center LEDs for status and troubleshooting.

DiagnosticBypass Button (SW1) Functions

Functions of the diagnostic/bypass button.

Single Click (Display Error Codes)

Reading stored error codes using the diagnostic button.

Control Panel Button Functions

Double Click (Bypass Time Delays)

Bypassing time delays using the diagnostic button.

Single Long Push (Display Status)

Displaying control panel status using the diagnostic button.

Time Delays

Blower Off Delay

Time delay for blower off after gas heat operation.

Compressor Speed Change Delay

Delay for compressor speed changes.

Compressor Off Delay

Delay before compressor can cycle off.

Heat Staging Delay

Delay for heat staging in electric heat.

Auto-changeover Delay

Delay for auto-changeover mode with opposing demands.

New System Start-Up & Checkout

Powering the System

Initial steps for powering up the system.

Heating (Gas Heat Systems) Startup

Startup procedure for gas heat systems.

Gas Single Zone Heating Checkout

Checkout for single zone gas heating operation.

Heating System Checkout

Gas Multiple Zone Heating Checkout

Checkout procedure for multiple zone gas heating.

Gas Central Control Heating Checkout

Checkout procedure for central control gas heating.

Heat Pump System Heating

Heat Pump Single Zone Heating Checkout

Checkout for single zone heat pump heating.

Heat Pump System Operation

Heat Pump Multiple Zone Heating Checkout

Checkout for multiple zone heat pump heating.

Heat Pump Central Control Heating Checkout

Checkout for central control heat pump heating.

FM21 System Heating

Zone Heating Above Balance Point

Heating procedure for FM21 systems above balance point.

Zone Heating Below Balance Point

Heating procedure for FM21 systems below balance point.

Cooling System Operation

Zone Control Cooling

Operation of zone control during cooling mode.

Cooling System Operation (Continued)

Central Control Cooling

Operation of central control during cooling mode.

System Off Mode

F-System Off (All Systems)

Procedure for turning the entire system off.

Discharge Probe Checkout

G-Discharge Probe Checkout (All Systems)

How to check the discharge air temperature probe's operation.

Troubleshooting

Zone Control Diagnostics (Diagnostic LEDs)

Using diagnostic LEDs for system troubleshooting.

Decoding the Light Patterns

Interpreting LED patterns to identify error conditions.

Troubleshooting - Option 1 (Gas Furnace & Condensing Unit)

Troubleshooting - Option 2 (Heat Pump)

Troubleshooting - Option 3 (FM21)

Troubleshooting - Option 3 (FM21) Continued

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