EasyManua.ls Logo

Lennox KHA SERIES User Manual

Lennox KHA SERIES
49 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
2010 Lennox Industries Inc.
Litho U.S.A.
Page 1
KHA
Service Literature
2 /2.5/ 3 / 4 / 5
7 / 8.8 / 10.5 / 14 / 17.6 kW
Corp. 0803−L1
Revised 12−2010
KHA SERIES
The KHA commercial heat pump is available in 2, 2.5, 3, 4
and 5 ton capacities. The KHA024/060 refrigerant systems
utilize one compressor, one reversing valve and other parts
common to a heat pump. Optional auxiliary electric heat is
field installed in KHA units. Electric heat operates in single
stage. 7.5kW through 22.5kW heat sections are available
for the KHA heat pump.
Information contained in this manual is intended for use by
qualified service technicians only. All specifications are
subject to change. Procedures outlined in this manual are
presented as a recommendation only and do not super-
sede or replace local or state codes.
If the unit must be lifted for service, rig unit by attaching four
cables to the holes located in the unit base rail (two holes at
each corner). Refer to the installation instructions for the
proper rigging technique.
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, person-
al injury or loss of life. Installation and service must
be performed by a licensed professional installer (or
equivalent), service agency or the gas supplier.
CAUTION
Danger of sharp metallic edges. Can cause injury.
Take care when servicing unit to avoid accidental
contact with sharp edges.
ELECTROSTATIC DISCHARGE (ESD)
Precautions and Procedures
CAUTION
Electrostatic discharge can affect electronic com-
ponents. Take precautions during unit installation
and service to protect the unit’s electronic con-
trols. Precautions will help to avoid control expo-
sure to electrostatic discharge by putting the unit,
the control and the technician at the same electro-
static potential. Neutralize electrostatic charge by
touching hand and all tools on an unpainted unit
surface before performing any service procedure.
WARNING
Electric shock hazard. Can cause injury
or death. Before attempting to perform
any service or maintenance, turn the
electrical power to unit OFF at discon-
nect switch(es). Unit may have multiple
power supplies.
Table of Contents
Optional Accessories Page 2. . . . . . . . . . .
Specifications Page 5. . . . . . . . . . . . . . . . . .
Blower Data Page 7. . . . . . . . . . . . . . . . . . .
Electric Heat / Electrical Data Page 15. . . .
Electric Heat Capacities Page 20. . . . . . . . .
I Unit Components Page 22. . . . . . . . . . . . . .
II Placement and Installation Page 31. . . . .
III Start Up Page 31. . . . . . . . . . . . . . . . . . . . .
IV System Service Checks Page 32. . . . . . .
V Maintenance Page 33. . . . . . . . . . . . . . . . .
VI Accessories Page 35. . . . . . . . . . . . . . . . .
VII Wiring Diagrams Page 40. . . . . . . . . . . .

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Lennox KHA SERIES and is the answer not in the manual?

Lennox KHA SERIES Specifications

General IconGeneral
BrandLennox
ModelKHA SERIES
CategoryHeat Pump
LanguageEnglish

Summary

Unit Information and Safety

KHA Series Overview

Describes the KHA commercial heat pump series and its features.

Safety Precautions

Highlights crucial safety warnings for installation and service.

Options and Accessories - Cooling, Blower, Cabinet, Controls

Cooling System Options

Lists available accessories for the cooling system.

Blower and Motor Options

Details available blower motors and drive kits.

Cabinet and Control Options

Covers cabinet accessories and control system options.

Options and Accessories - Economizer, Electrical, Electric Heat

Economizer System Options

Describes economizer options and controls for ventilation.

Electrical and Electric Heat Accessories

Lists electrical accessories and electric heat components.

Options and Accessories - Air Components

Outdoor Air Components

Covers outdoor air dampers and related accessories.

Power Exhaust and Diffusers

Lists power exhaust fans and ceiling diffusers.

Roof Curbs and Transitions

Details roof mounting frames and transitions.

Specifications - Direct Drive Blower

General Data and Cooling Performance

Provides overall unit data and cooling performance metrics.

Heating Performance and Refrigerant

Details heating specs and refrigerant type.

Component Specifications

Lists specs for coils, fans, motors, and filters.

Specifications - Belt Drive Blower

General Data and Cooling Performance

Provides overall unit data and cooling performance metrics.

Heating Performance and Refrigerant

Details heating specs and refrigerant type.

Component Specifications

Lists specs for coils, fans, motors, and filters.

Blower Data - Direct Drive KHA024-030

Downflow Air Volume Data

Performance table for downflow airflow.

Horizontal Air Volume Data

Performance table for horizontal airflow.

Blower Data - Direct Drive KHA036-048

Downflow Air Volume Data

Performance table for downflow airflow.

Horizontal Air Volume Data

Performance table for horizontal airflow.

Blower Data - Belt Drive KHA036

Downflow Air Volume Data

Performance table for downflow airflow.

Horizontal Air Volume Data

Performance table for horizontal airflow.

Blower Data - Belt Drive KHA048

Downflow Air Volume Data

Performance table for downflow airflow.

Horizontal Air Volume Data

Performance table for horizontal airflow.

Blower Data - Belt Drive KHA060

Downflow Air Volume Data

Performance table for downflow airflow.

Horizontal Air Volume Data

Performance table for horizontal airflow.

Blower Data - Belt Drive KHA072 Downflow

Downflow Air Volume Data

Performance table for downflow airflow.

Blower Data - Belt Drive KHA072 Horizontal & Kits

Horizontal Air Volume Data

Performance table for horizontal airflow.

Belt Drive Kit Specifications

Lists specifications for belt drive kits.

Blower Data - Exhaust and Accessories

Power Exhaust Fan Performance

Air volume data for power exhaust fans.

Accessory Air Resistance

Resistance values for options and accessories.

Ceiling Diffuser Data

Air resistance and throw data for ceiling diffusers.

Electrical Data - Direct Drive & Accessories

Direct Drive Blower Electrical Data

Electrical specifications for direct drive blowers.

Electric Heat Data

Details electrical requirements for electric heat.

Electrical Accessories

Lists electrical accessories like disconnects and fuse blocks.

Electrical Data - KHA036S (3 Ton)

Compressor and Motor Specifications

Electrical data for compressor and motors.

Electric Heat Electrical Data

Electrical requirements for electric heat options.

Electrical Accessories

Lists electrical accessories for this model.

Electrical Data - KHA048S (4 Ton)

Compressor and Motor Specifications

Electrical data for compressor and motors.

Electric Heat Electrical Data

Electrical requirements for electric heat options.

Electrical Accessories

Lists electrical accessories for this model.

Electrical Data - KHA060S (5 Ton)

Compressor and Motor Specifications

Electrical data for compressor and motors.

Electric Heat Electrical Data

Electrical requirements for electric heat options.

Electrical Accessories

Lists electrical accessories for this model.

Electrical Data - KHA072S (6 Ton)

Compressor and Motor Specifications

Electrical data for compressor and motors.

Electric Heat Electrical Data

Electrical requirements for electric heat options.

Electrical Accessories

Lists electrical accessories for this model.

Electric Heat Capacities

Heat Capacity Data by Voltage and kW

Details electric heat kW input and Btuh output.

Unit Component Diagrams

KHA Parts Arrangement Diagram

Illustrates the physical layout of major KHA unit components.

KHA Control Box Diagram

Shows the layout and components within the KHA control box.

Unit Components Overview

Terminal Strip TB1

Describes the function of TB1 for thermostat connections.

Transformer T1 and T4

Explains transformers powering control circuits.

Fan Capacitors

Details outdoor fan capacitors and dual capacitors.

Control Box Components

Explains contactors, relays, and other control box parts.

Defrost Control System

Defrost Thermostat and Control Board

Explains defrost thermostat and control board functions.

Defrost Timing and Test Features

Describes defrost timing intervals and test mode.

Compressor Delay and Time Delay

Explains compressor delay and time delay features.

Pressure Switch Circuitry and LEDs

Covers pressure switches, lockout, and diagnostic LEDs.

Plumbing and Freeze Stat Location

KHA Plumbing Diagram

Shows the refrigerant piping layout for KHA units.

S49 Freeze Stat Location

Indicates the position of the S49 freezestat on the indoor coil.

Cooling Components Description

Compressor Specifications and Safety

Details on compressor and electrical safety.

Freezestat S49 and High Pressure Switch S4

Explains protection switches for the indoor coil.

Low Ambient Switch S11 and Reversing Valve L1

Details optional switches and the reversing valve.

Condenser Fan Motor B4 and Low Temp Switch S3

Explains fan motor and optional compressor monitor.

Unit Components and Blower Operation

Filter Drier and Crankcase Heater

Details filter drier and crankcase heater components.

Blower Compartment Details

Describes blower types and compartment locations.

Blower Motor Operation and CFM Calculation

Outlines blower operation and CFM determination for direct drive.

Belt Drive Blower CFM and Adjustment

Determining CFM - Belt Drive Blowers

Steps for calculating CFM for belt drive blowers.

Pulley Adjustment and Belt Tension

Guidelines for adjusting belt drives.

Belt Tension and Alignment Checks

Pulley Alignment and Belt Tension Check

Procedures for checking belt tension and alignment.

Field-Furnished Blower Drives

Information on selecting field-furnished drives.

Optional Electric Heat Components

Contactors, Limits, and Terminal Strips

Details on electric heat controls and wiring.

Heating Elements and Fuses

Information on heating elements and protective fuses.

Unit Installation and Start-Up

Placement and Installation Guidelines

Guidelines for installing the KHA unit.

Preliminary and Seasonal Checks

Pre-start-up checks for proper operation.

Heating and Cooling Start-Up

Steps for initiating heating and cooling operation.

Three Phase Compressor Phasing

Critical steps for ensuring correct 3-phase compressor rotation.

Systems Service Checks

Refrigerant Charge Verification

Procedures for verifying and adjusting refrigerant charge.

Maintenance Procedures

Charge Verification Method

Method for verifying system charge using approach temperature.

General Maintenance Recommendations

Guidance on lubrication, filters, and cleaning.

Filter Drier Replacement

Information on replacing the filter drier.

Accessories

Roof Mounting Frame (T1CURB)

Details on roof mounting frames for KHA units.

Transitions and Air Dampers

Information on transitions and outdoor air dampers.

Economizer System Details

Economizer Controls and Sensors

Explains economizer control module and sensors.

Economizer Operation and Settings

Describes economizer functions and LED indicators.

Diffusers and Economizer Modes

Covers diffusers and economizer operational modes.

Enthalpy Control and DCV Settings

Free Cooling Setpoint Adjustment

How to adjust the free cooling setpoint.

Damper Minimum Position

Setting the minimum damper position.

DCV Set and Max Settings

Adjusting settings for Demand Control Ventilation.

Economizer Airflow Calculations and Dampers

Economizer Operation Modes

Describes damper positions based on thermostat demand.

Outdoor Air Dampers Operation

Details manual and motorized damper operation.

Economizer and Safety Components

Power Exhaust Fan Operation

Explains the function of the power exhaust fan.

Dirty Filter Switch and IAQ Sensor

Describes filter switch and CO2 sensor functions.

Drain Pan Overflow Switch

Details the optional overflow switch for drain pans.

Wiring Diagrams - P Voltage

KHA024, 036, 048, 060 P Voltage Wiring Diagram

Wiring diagram for P voltage models.

Wiring Diagrams - Y Voltage

KHA036, 048, 060 Y Voltage Wiring Diagram

Wiring diagram for Y voltage models.

Wiring Diagrams - G, J Voltage

KHA036, 048, 060 G, J Voltage Wiring Diagram

Wiring diagram for G, J voltage models.

Sequence of Operation

Power, Blower, Economizer, Cooling Sequences

Describes start-up sequences for various modes.

Heating, Electric Heat, and Defrost Sequences

Outlines heating, electric heat, and defrost operation.

Thermostat Wiring and Operation

Thermostat Wiring Diagram

Diagram for connecting electronic or electromechanical thermostats.

Thermostat Operation

How the thermostat controls the unit's functions.

Economizer Operation Details

Economizer Wiring Diagram

Shows wiring for the economizer section.

Economizer Sequence of Operation

Describes economizer control logic and damper positioning.

Electric Heat Wiring Diagrams

P Voltage Electric Heat Wiring Diagram

Wiring for P voltage electric heat configurations.

Y Voltage Electric Heat Wiring Diagram

Wiring for Y voltage electric heat configurations.

G, J Voltage Electric Heat Wiring Diagram

Wiring for G, J voltage electric heat configurations.

Electric Heat Sequence of Operation

P Voltage Electric Heat Sequence

Operation sequence for P voltage electric heat.

Y, G, J Voltage Electric Heat Sequence

Operation sequence for Y, G, J voltage electric heat.

Related product manuals