How to fix 'Execution Error Overtravel Detected' on Lincoln Electric Cutter?
If you get an “Execution Error Overtravel Detected” message on your Lincoln Electric Cutter when clicking the Run Job button, verify that all home and limit switches are not depressed (TMX table Only). If operating near the machine's extents, reset the program zero and material further away from machine extents.
Why does the torch shield on my Lincoln Electric Torchmate 4800 hit the material?
If the torch shield of your Lincoln Electric Cutter contacts the material during the initial cut movement, stopping the machine, check that the Cut height is set at the correct value. Ensure the AVHC Auto/Manual mode is set to Auto and that the Sample Voltage mode is set to ON. Also, check if the machine crossed into another previous cut or collided with another previous cut.
How do I fix a “Limit Exceed in Z-axis” error when running a job on my Lincoln Electric Control Systems?
To address a “Limit Exceed in Z-axis” error during a job with Lincoln Electric Control Systems, jog the Z axis to the top of its travel, and click Reset Z, then click Run Job to continue. If the Ohmic detection indicator briefly comes on before the error, remove any debris from the consumables.
Why does my Lincoln Electric Torchmate 4800 torch stay firing between cuts?
If the torch of your Lincoln Electric Cutter stays firing between cuts and the job preview shows solid red lines for all the machine’s motions, check that the Machine Output screen in the Torchmate CAD/CAM software has the Device set to Accumove Imperial and the Tool set to Multi-Tool.
How to fix motor not engaging when DATUM on Lincoln Electric Torchmate 4800?
LOG ON as ADMIN on your Lincoln Electric Cutter. Reload your configuration. Press OK. DATUM machine. If the issue still persists, contact Customer Support.
How to fix the Lincoln Electric Control Systems torch that does not retract off the material when moving between cuts?
To fix this issue with Lincoln Electric Control Systems, jog the Z axis to the top and click Reset Z, then click Run Job. Verify that the Retract Height value is set to the desired retract distance between cuts.
What to do if Lincoln Electric Cutter torch fires but doesn't pierce?
If the torch of your Lincoln Electric Cutter fires at the material but does not pierce fully through and no motion occurs, verify the plasma cutter work lead connection to the machine. Make sure the material is contacting the slat supports and nothing is electrically hindering that connection. Ensure the Pierce Height is at recommended values and not any higher both in the settings and visually at the machine.
Why won't my Lincoln Electric Torchmate 4800 Accumove 3 controller turn on?
If the Accumove 3 controller of your Lincoln Electric Cutter won’t turn on: * Disengage the E-STOP. * Verify the power cable is plugged in. * Verify the fuse on the back power port is intact. * Verify the Voltage Selector switch is set to the proper 110v or 220v incoming power.
Why won't my Lincoln Electric Torchmate 4800 Accumove 2 controller turn on?
If the Accumove 2 controller of your Lincoln Electric Cutter won’t turn on: * Disengage the E-STOP. * Verify the power brick is plugged in and shows a solid Blue LED light. * Ensure the power brick is fully plugged into the back of the Accumove 2 controller. * Listen for the fans spinning inside the Accumove 2 controller when the switch is turned ON.
Why does my Lincoln Electric Cutter torch retract fully after Ohmic Sense?
If the torch of your Lincoln Electric Cutter retracts fully to the top after sensing the material in an ohmic sense, and the Run Job button becomes available, clear the surface of the material of any corrosion that would hinder the ohmic sensing process. Verify the torch lead is not getting pulled tight on the way down to the surface of the material. Check for the torch pushing against the material deflecting it before stopping and retracting.
General| Drive System | Rack and Pinion |
|---|---|
| Control System | Torchmate CAD/CAM Software |
| Frame Construction | Steel |
| Cutting Technology | Plasma |
| Duty Cycle | 100% |
| Cutting Area | 48" x 96" (1219 mm x 2438 mm) |
| Maximum Cutting Speed | 600 inches per minute |
| Compatible Plasma Cutters | Lincoln Electric |
| Voltage Requirements | 50/60 Hz |
| Gas Requirements | Compressed air |
Steps for unpacking the machine and initial inspection for damage.
Covers critical warnings for electrical shock, arc rays, fumes, gases, and laser safety.
Guidelines for workspace, machine placement, grounding, and power/air/water needs.
Details controls, settings, capacity, and consumables for the FlexCut 80.
Details controls, settings, capacity, and consumables for the FlexCut 125.
Explains the VMD software's main sections, controls, and basic navigation.
How to select, create, and manage job files, including shape library and nesting.
Covers setting machine zero, jogging, and running jobs using VMD.
Understanding Automatic Voltage Height Control and monitoring machine status.
Method for testing feed rates to achieve optimal cut quality and minimize bevel/dross.
Using nesting for efficient part layout and performing initial test cuts for verification.
Routine and as-needed maintenance tasks for optimal machine performance.
Provides solutions for common machine, laser, and software faults.
Information on support, warranty, and limitations of liability from Lincoln Electric.
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