Why doesn't the torch retract between cuts on my Lincoln Electric Torchmate 4800 Cutter?
If the torch of your Lincoln Electric Cutter does not retract off the material when moving between cuts, but the torch does shut off, jog the Z axis all the way to the top of its travel and click Reset Z, then click Run Job. Verify that the Retract Height value is set to the desired retract distance in between cuts.
How to fix 'Accumove Controller Not Connected' error on Lincoln Electric Torchmate 4800 Cutter?
If the VMD screen of your Lincoln Electric Cutter displays an “Accumove Controller Not Connected” screen for more than 30 seconds, close the VMD software completely and shut off the Accumove controller for at least 30 seconds. Then, power on the Accumove controller, wait another 30 seconds, and open the VMD software. Check that the Red Ethernet cable is plugged into the computer and the Accumove controller. Also, verify that the red Ethernet cable is plugged into the right or outermost port on Accumove 2 controllers.
Why is my Lincoln Electric Torchmate 4800 torch colliding with the material?
If the torch of your Lincoln Electric Cutter collides with the material after 1” of cut because it's cutting too high, verify the Pierce and Cut height are at recommended book values. Make sure the height control mode is set to Auto and not Manual and that the Sample Voltage function is turned ON. Check for part tip-ups near the piercing points that may interfere with the torch sensing the materials height.
How to resolve 'Language Deserialization Error' on Lincoln Electric Torchmate 4800 Cutter VMD?
If a “Language Deserialization Error” appears when opening the VMD software of your Lincoln Electric Cutter, verify that the Windows installation is using the language package English (US). Also, ensure that the user has full administrative rights to the local computer and that the .NET 3.5 Framework is enabled under Windows Features, both HTML Activation and Non- HTML Activation.
Why does my Lincoln Electric Cutter torch fire in the air during height sensing?
If, during the Initial Height Sensing routine of your Lincoln Electric Cutter, the torch does not come down and sense the material, but instead fires the torch in the air, remove the retaining cap from the torch body and inspect/clean consumables for any debris, replacing them once cleaned. Also, verify under Job Setup that the TOP OF MATERIAL has the proper thickness of material entered.
What causes 'IHS Failure: Clear slag' error on Lincoln Electric Torchmate 4800?
If the Lincoln Electric Cutter displays the error “IHS Failure: Clear slag from consumables” with the torch not contacting the material surface, remove the retaining cap from the torch body and inspect/clean consumables for any debris, replace once cleaned. Replace the consumables with new items, including the retaining cap. Check Orange Ohmic wire for Short to Ground.
Why isn't the Ohmic Light yellow on my Lincoln Electric Cutter?
If, during an Initial Height Sensing routine of your Lincoln Electric Cutter, the Ohmic Light does not indicate a Yellow Detected status when the torch contacts the material, check that the Orange Ohmic Wire is connected to the ohmic clip and that the clip is contacting the shield. Ensure the material surface is free of rust or corrosion that may inhibit electrical contact with the shield. See Ohmic Troubleshooting Guide.
Why is my Lincoln Electric Cutter job displayed rotated?
If the job displays rotated or angled on the Job Plan screen of your Lincoln Electric Cutter, verify that the plate is aligned properly by setting program zero at the lower left corner, then choosing Align Corner, jog the Y axis Positive a small amount, and clicking Align Edge. The machine will return to the program zero position. Return to Select Job and reopen the job. If the part displays incorrectly the issue is present in the g-code file itself and it must be recreated correctly.
How to troubleshoot 'IHS Failure: Check VFC Ground' on Lincoln Electric Torchmate 4800 Cutter?
If your Lincoln Electric Cutter displays the error “IHS Failure: Check VFC Ground”, check that the Orange Ohmic Wire is connected to the ohmic clip and that the clip is contacting the shield. Also, check that the material surface is free of rust or corrosion that may inhibit an electrical contact with the shield. See Ohmic Troubleshooting Guide.
Why does the Breakaway Indicator show as Yellow and Not Connected on my Lincoln Electric Control Systems?
General| Drive System | Rack and Pinion |
|---|---|
| Control System | Torchmate CAD/CAM Software |
| Frame Construction | Steel |
| Cutting Technology | Plasma |
| Duty Cycle | 100% |
| Cutting Area | 48" x 96" (1219 mm x 2438 mm) |
| Maximum Cutting Speed | 600 inches per minute |
| Compatible Plasma Cutters | Lincoln Electric |
| Voltage Requirements | 50/60 Hz |
| Gas Requirements | Compressed air |
Steps for unpacking the machine and initial inspection for damage.
Covers critical warnings for electrical shock, arc rays, fumes, gases, and laser safety.
Guidelines for workspace, machine placement, grounding, and power/air/water needs.
Details controls, settings, capacity, and consumables for the FlexCut 80.
Details controls, settings, capacity, and consumables for the FlexCut 125.
Explains the VMD software's main sections, controls, and basic navigation.
How to select, create, and manage job files, including shape library and nesting.
Covers setting machine zero, jogging, and running jobs using VMD.
Understanding Automatic Voltage Height Control and monitoring machine status.
Method for testing feed rates to achieve optimal cut quality and minimize bevel/dross.
Using nesting for efficient part layout and performing initial test cuts for verification.
Routine and as-needed maintenance tasks for optimal machine performance.
Provides solutions for common machine, laser, and software faults.
Information on support, warranty, and limitations of liability from Lincoln Electric.
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