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LORCH V27 User Manual

LORCH V27
48 pages
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Service Manual
V Series
909.0340.1-05
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LORCH V27 Specifications

General IconGeneral
BrandLORCH
ModelV27
CategoryWelding System
LanguageEnglish

Summary

Machine

Safety precautions

Common Logic functions

Pump test

Describes the procedure for testing the machine's pump functionality.

Reset settings

Explains how to reset machine parameters and settings to factory defaults.

Master Reset

Details the process for performing a master reset of all machine settings and parameters.

Inverter Principle

Pc-board DK-MAPRO

Functions

Outlines the primary responsibilities and logic functions of the DK-MAPRO board in the welding process.

LEDs

Describes the meaning of normal and malfunction states indicated by LEDs on the DK-MAPRO board.

DIP switches

Explains the purpose and settings of the DIP switches on the DK-MAPRO board for configuration.

Overview fuses

Lists the fuses used on the DK-MAPRO board, their values, and safeguarding functions.

Measuring points

Overview connectors pc-board DK-MAPRO

Pc-board DK-DCI40 / DK-ACI40

Functions

Describes the operational roles of the DK-DCI40/DK-ACI40 boards in handling machine controls and displays.

Picture pc-board DK-DCI40 / DK-ACI40

Provides a visual representation of the DK-DCI40/DK-ACI40 pc-board layout.

Pc-board DK-DCI45 / DK-ACI45

Functions

Outlines the functions of the DK-DCI45/DK-ACI45 boards for operating the machine and displaying parameters.

Picture pc-board DK-DCI45 / DK-ACI45

Provides a visual representation of the DK-DCI45/DK-ACI45 pc-board layout.

Front panel function test

Pc-board DK-DCDRV

Functions

Lists the primary functions managed by the DK-DCDRV board, including power unit encoding and sensor monitoring.

Encoding power unit

Explains how the power unit type is set using the DIP switch on the DK-DCDRV board.

LED displays

Describes the LED indicators on the DK-DCDRV board for normal operation and malfunction states.

Measuring Points

Specifies key measuring points on the DK-DCDRV board for voltage and temperature sensors.

Overview connectors pc-board DCDRV

Primary Driver

MOSFET and DK-DCDRV pc-board changes

Pc-board DK-ACDRV

Functions

Outlines the functions of the DK-ACDRV board, including AC power unit encoding and IGBT drive level.

Encoding power unit

Explains how the AC power unit type is set using the J1 setting on the DK-ACDRV board.

LEDs

Describes the LED indicators on the DK-ACDRV board, showing the drive level state of the IGBTs.

Measuring points

Specifies measuring points on the DK-ACDRV board for the temperature sensor.

Overview connectors pc-board DK-ACDRV

Schematic AC inverter

Pc-board DK-PWRUP

Functions

Explains the functions of the DK-PWRUP board, including peak current reduction and control transformer protection.

Measuring Points

Specifies measuring points on the DK-PWRUP board for mains inputs, outputs, and control transformer voltage.

Pc-board DP-S3NEFI

Functions

Outlines the functions of the DP-S3NEFI board: mains filtering, peak current reduction, and transformer safeguarding.

Measuring points

Specifies measuring points on the DP-S3NEFI board for mains inputs, outputs, and control transformer voltage.

Pc-board NEFI3x32

Functions

States the primary function of the NEFI3x32 board as a mains filter for the V30 mobile.

Picture pc-board NEFI3x32

Provides a visual representation of the NEFI3x32 pc-board layout.

Pc-board DK-GLCL

Functions

Explains the functions of the DK-GLCL board: wiring secondary rectifier diodes and performing pulse smoothing.

Picture pc-board DK-GLCL

Shows the layout and components of the DK-GLCL pc-board.

Pc-board DK-GLCL3

Compatibility

Provides compatibility information between diode types and the DK-GLCL and DK-GLCL3 pc-boards.

Picture pc-board DK-GLCL3

Illustrates the component layout of the DK-GLCL3 pc-board.

Pc-board DK-KSDC / DK-KSDCD / DK-KSDCN

Functions

Explains the functions of the DK-KSDC board, including short-circuit switch for HF ignition.

LEDS

Describes the LED indicators on the DK-KSDC board for supply voltage status.

Measuring points

Specifies measuring points for secondary output voltage on the DK-KSDCN board.

Picture pc-board DK-KSDCN

Shows the layout and connections of the DK-KSDCN pc-board.

Schematic DK-KSDCN

Changes pc-board DK-KSDCN

Pc-board DK-HFDC / DK-HFDC HV

Functions

Explains the function of the DK-HFDC boards in generating high voltage pulses for welding ignition.

Picture pc-board DK-HFDC

Shows the layout and components of the DK-HFDC pc-board.

Schematic DK-HFDC

Ignition Sequence

Pc-board DK-UFI

Functions

Outlines the functions of the DK-UFI board: wiring sockets and providing output voltage.

Measuring points

Specifies measuring points for secondary output voltage related to the DK-UFI board.

Pc-board DK-EMV

Picture pc-board DK-EMV

Illustrates the layout of the DK-EMV pc-board.

Pc-board LSW

Functions

Explains the function of the LSW board: measuring the welding current.

Measuring points

Specifies measuring points for supply voltage and sensor output on the LSW board.

Current sensor VAC

Measuring points

Specifies measuring points for supply voltage and sensor output for the VAC current sensor.

Picture current sensor VAC

Shows a diagram of the current sensor VAC and its connection points.

Control transformer

Temperature monitoring

Schematic

Presents the schematic diagram for the temperature monitoring system, showing sensor connections to control boards.

Maximum temperatures

Lists the maximum permissible primary and secondary temperatures for different machine types.

Supply voltages

Schematic

Provides a schematic showing the generation and distribution of internal supply voltages from the MAPRO PCB.

Voltage limits

Defines the voltage limits for internal supplies and the error messages generated when these limits are exceeded.

Monitoring welding current

Schematic

Presents the schematic diagram illustrating the welding current monitoring system connections.

Monitoring welding voltage

Schematic

Provides the schematic diagram for monitoring the welding output voltage via the DK-MAPRO board.

Cooling unit

Schematic (internal cooling unit)

Shows the schematic of the internal cooling system, including tank, pump, flow meter, and cooler.

Schematic (external cooling unit “WUK")

Presents the schematic for the external cooling unit 'WUK' and its connection to the power source.

Flow meter

Torch control

Schematic

Presents the schematic diagram for the torch control interface, showing button connections.

Remote control interface

Schematic

Provides the schematic diagram for the remote control interface, detailing pin assignments.

Signal overview

Lists and describes the signals, pins, and their functions for the remote control interface.

Monitoring primary current

Schematic

Presents the schematic diagram for monitoring primary current on the DCDRV pc-boards.

Power-up cycle

Schematic

Provides the schematic diagram illustrating the power-up cycle and component interactions.

Monitoring bus voltage

Schematic

Presents the schematic diagram for bus voltage monitoring, showing connections to DCDRV boards and DSP.

Voltage limits

Defines the voltage limits for bus voltage monitoring and the corresponding error messages.

Identification power units

Schematic

Provides the schematic showing how power unit configurations are read by the DK-MAPRO board.

Checking MOSFETs

Inside diagram diodes

PE protection (optional)

Schematic

Presents the schematic diagram for the PE protection circuit, showing its connections.

List of error codes

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