EasyManua.ls Logo

LORCH S-Pulse User Manual

LORCH S-Pulse
68 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Lorch Schweisstechnik GmbH
Im Anwaender 24 - 26
D-71549 Auenwald
Telephone: +49 7191 503-0
Fax: +49 7191 503-199
Website: www.lorch.eu
Email: info@lorch.eu
909.2710.1-06
Service manual
S-Pulse/S-SpeedPulse XT
P-Basic/-Synergic XT

Questions and Answers:

LORCH S-Pulse Specifications

General IconGeneral
BrandLORCH
ModelS-Pulse
CategoryWelding System
LanguageEnglish

Summary

Machine Elements Identification

Safety Precautions and Testing Standards

Safety Requirements

General safety requirements and user attention to follow safety precautions for injury avoidance.

Testing Standards Compliance

Procedure and recommendations for testing Lorch machines as per IEC 60974-4 standard.

Inverter Principle Explanation

Machine Wiring Diagrams

Common Logic Functions

Front Panel Operations and Customization

P-Synergic / S-Pulse / S-SpeedPulse 3.0 Front Panel

Details the front panel layout and controls for P-Synergic, S-Pulse, and S-SpeedPulse 3.0 models.

S/P Front Panel Operational Functions

Explains functions like Gas test, Pump/Fan test, and Reset accessible via the S/P front panel.

Master Reset Procedure

Procedure for performing a master reset of the machine to factory settings, with caution for job data loss.

Menu Navigation and Customization

Instructions for navigating 'Menu Extras' and customizing machine settings.

P-Basic Front Panel Controls

Description of the front panel layout and controls for the P-Basic machine model.

P-Basic Front Panel Tests and Reset

Procedures for Gas test, Pump test, and Reset using P-Basic front panel buttons.

PC Board Information and Diagnostics

MAPRO05 PC Board Overview

Details the functions, LEDs, and fuses of the MAPRO05 circuit board.

PC Board Configuration and Measurement Points

Configuration settings for DIP switches and identification of measuring points on PC boards.

MAPRO05 Connector Overview

Lists and describes all connectors available on the MAPRO05 pc-board.

DMR PC Board Functions and Diagnostics

Details the functions, LEDs, and diagnostics of the DMR pc-board for wire feed motor control.

PP90R PushPull Torch PC Board

Describes the PP90R pc-board for PushPull torch, including functions and measurements.

DMRPP04 Digital PushPull PC Board

Details the DMRPP04 pc-board for digital PushPull torches, including functions and diagnostics.

ZVP PC Board for Intermediate Feeder

Explains the ZVP pc-board's role as an additional power supply for the intermediate feeder motor.

DS20BF Front Panel PC Board

Details the DS20BF pc-board, acting as the front panel with controls and displays.

DS21BF and DS22BF Front Panel Boards

Describes the DS21BF and DS22BF pc-boards used in machines with separated front panels.

MAT-BF P-Basic Front Panel

Describes the MAT-BF pc-board, which serves as the front panel for P-Basic machines.

DS-VA Digital Display PC Board

Details the DS-VA pc-board, which functions as the digital volt and ampere display.

DCDR21 / DCDR23 Primary Driver Boards

Covers DCDR21/DCDR23 pc-boards, their functions, DIP switches, LEDs, and measurement points.

DK-PWRUP / DK-PWRUP02 Charge-up Control Boards

Explains the DK-PWRUP/DK-PWRUP02 boards for charge-up control, including usage and functions.

DK-PWRUP04DKL / DK-PWRUP05-DKL Charge-up Control

Details the DK-PWRUP04DKL/DK-PWRUP05-DKL boards for charge-up control, including usage and functions.

DP-S3NEFI Mains Filter and Power-up Board

Describes the DP-S3NEFI board, acting as a mains filter and power-up for S3/P3000 mobile.

DK-GLCL3 Secondary Rectifier Connection Board

Details the DK-GLCL3 pc-board for connecting secondary rectifier diodes.

DP-UFI-BO and DP-EMV Filter Boards

Describes filter boards for measuring output voltage and EMC compliance.

DS-ERW Extension Board for Wire Feeders

Explains the DS-ERW pc-board, an extension board for machines with additional wire feeders.

TC21 Control Board for Torches/Remotes

Details the TC21 pc-board used in PowerMaster torches and RC20 remote controls for parameter setting.

Electrical Components Overview

Current Sensor VAC Functionality

Describes the Current Sensor VAC, its function in measuring welding current, and measuring points.

New VAC Sensor Mounting Position

Explains the relocation of the VAC sensor for improved welding characteristics and error reduction.

Control Transformer Usage

Lists different control transformers used based on machine configuration and their usage.

TIG Option Retrofit Kit

Details the TIG option retrofit kit, necessary parts, and activation procedure.

Troubleshooting Guide

Temperature Monitoring and Overload Errors

Explains temperature monitoring via sensors, error codes (E01, E13, E18), and maximum temperatures.

Supply Voltage Monitoring and Errors

Details the monitoring of internal supply voltages, error codes (E14, E02), and voltage limits.

Welding Current Monitoring and Errors

Explains welding current monitoring by sensors and microcontrollers, and associated error codes (E03, E09, E21).

PE Protection and Gas Pressure Switch Monitoring

Covers PE protection and optional gas monitoring functions, including error codes (E04-01, E04-02).

Cooling Unit Flow Rate Monitoring

Explains coolant flow rate monitoring, error code E05, and internal/external cooling unit schematics.

Output Voltage Monitoring and Errors

Details output voltage monitoring, error codes (E06, E20, E21), and potential causes for errors.

Wire Feed Motor Monitoring and Errors

Explains wire feed motor monitoring, error codes (E08), and CAN bus communication issues.

Remote Control Interface and Errors

Covers remote control interface, error E11, and signal overview for operation.

Primary Input Current Monitoring and Errors

Explains primary input current monitoring at DCDR, error codes (E16, E24), and potential causes.

Bus Voltage Monitoring and Error Codes

Details bus voltage monitoring by DSP, error codes (E22, E23, E30), and voltage limits.

Power Unit Encoding and Configuration

Explains how power units are identified via DIP switches, error E25, and configuration.

MOSFET and Diode Testing Procedures

Provides instructions for testing MOSFETs/IGBTs and inside diagram diodes.

Service Codes for Function Configuration

Lists service codes to enable/disable various functions and procedures for entering codes.

Comprehensive Malfunction Codes List

Provides a comprehensive list of malfunction codes, their reasons, and removal steps.

Related product manuals