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LORCH V Series User Manual

LORCH V Series
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Service Manual
V Series
909.0340.1-05
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LORCH V Series Specifications

General IconGeneral
BrandLORCH
ModelV Series
CategoryWelding System
LanguageEnglish

Summary

Service Manual V Series

Machine Overview

Machine Elements Identification

Lists and describes the main components of the welding machine.

Safety Precautions

Operational Requirements

Emphasizes safe operation and use of qualified personnel.

Applicable Norms

Refers to IEC 60974-4 for in-service inspection and testing.

Common Logic Functions

Pump Test Procedure

Describes the procedure for testing the pump's functionality.

Resetting Machine Settings

Explains how to reset parameters to factory settings.

Master Reset Procedure

Details the process for a full system reset, including data deletion.

Inverter Principle

Welding Inverter Structure

Explains the basic functional blocks of a welding inverter.

DK-MAPRO Pc-board Details

DK-MAPRO Functions

Lists the responsibilities of the DK-MAPRO pc-board.

DK-MAPRO LED Indicators

Describes status indicators (LEDs) for normal and malfunction states.

DK-MAPRO DIP Switch Settings

Explains DIP switch functions for programming and configuration.

DK-MAPRO Fuse Overview

Lists fuses and their safeguarding purposes.

DK-MAPRO Board Measurements and Connectors

DK-MAPRO Measuring Points

Specifies measurement points and expected results.

DK-MAPRO Connector Overview

Details connectors and their designations on the DK-MAPRO board.

DK-DCI40 / DK-AC140 Pc-board

DK-DCI40/DK-AC140 Functions

Describes the role of the DK-DCI40/DK-AC140 pc-board.

DK-DCI40/DK-AC140 Board Layout

Shows the layout of buttons and LEDs on the front panel board.

DK-DCI45 / DK-ACI45 Pc-board

DK-DCI45/DK-ACI45 Functions

Outlines the functions of the DK-DCI45/DK-ACI45 pc-board.

DK-DCI45/DK-ACI45 Board Layout

Displays the component layout of the front panel board.

Front Panel Function Test

Initiating the Front Panel Test

Details the steps to initiate and perform the front panel self-test.

DK-DCDRV Pc-board

DK-DCDRV Functions

Explains the primary drive level management of the power unit.

DK-DCDRV Power Unit Encoding

Describes setting the power unit type via DIP switches.

DK-DCDRV LED Displays

Lists LED indicators for normal and malfunction states.

DK-DCDRV Measuring Points

Specifies measurement points and expected results.

DK-DCDRV / DK-S3DRV Board Diagram

DK-DCDRV Connectors and Schematic

DK-DCDRV Connector Overview

Lists connectors and their designations on the DK-DCDRV board.

DK-DCDRV Primary Driver Schematic

Provides a schematic diagram of the DCDRV primary driver.

MOSFET and Pc-board Version Changes

MOSFET and Pc-board Version Details

Details different versions of MOSFETs and pc-boards and their compatibility.

MOSFET and Pc-board Compatibility

Compatibility for V27, V30, V50

Lists compatibility details for specific machine types.

Compatibility for V24, V40

Details compatibility for V24 and V40 machine types.

Compatibility Caution

Warns about incompatibility between new and old MOSFETs/pc-boards.

DK-ACDRV Pc-board

DK-ACDRV Functions

Explains the drive level management for the secondary inverter.

DK-ACDRV Power Unit Encoding

Describes encoding of the AC power unit based on jumper settings.

DK-ACDRV LED Status

Explains LEDs indicating IGBT drive status.

DK-ACDRV Measuring Points

Lists measurement points for the temperature sensor.

DK-ACDRV Connectors and Schematic

DK-ACDRV Connector Overview

Lists connectors and their designations on the DK-ACDRV board.

AC Inverter Schematic

Provides a schematic of the AC inverter circuit.

DK-PWRUP Pc-board

DK-PWRUP Functions

Details the functions of the power-up circuit.

DK-PWRUP Measuring Points

Lists measurement points for the board.

DK-PWRUP Fuses

Specifies fuses for safeguarding the control transformer.

DP-S3NEFI Pc-board

DP-S3NEFI Functions

Explains the functions of the mains filter and power-up circuit.

DP-S3NEFI Measuring Points

Lists measurement points for the board.

DP-S3NEFI Fuses

Details fuses for the control transformer.

NEFI3x32 Pc-board

NEFI3x32 Functions

States the function as a mains filter.

NEFI3x32 Board Layout

Shows the layout of the mains filter board.

DK-GLCL Pc-board

DK-GLCL Functions

Describes its role in wiring secondary rectifier diodes.

DK-GLCL Board Layout

Displays the component layout of the DK-GLCL board.

DK-GLCL3 Pc-board

DK-GLCL3 Compatibility

Details compatibility between old and new diode types.

DK-GLCL3 Board Layout

Shows the component layout of the DK-GLCL3 board.

DK-GLCL3 Schematic

Provides a schematic diagram of the DK-GLCL3 circuit.

DK-KSDC / DK-KSDCD / DK-KSDCN Pc-board

DK-KSDC Functions

Explains its role as support for HF ignition.

DK-KSDC LED Status

Describes LED indicators for supply voltage status.

DK-KSDC Measuring Points

Lists measurement points for output voltage.

DK-KSDCN Board Layout

Displays the component layout of the DK-KSDCN board.

DK-KSDCN Schematic and Changes

DK-KSDCN Schematic

Provides a schematic diagram of the DK-KSDCN.

DK-KSDCN Board Changes

Details changes and new versions of the KSDCN board.

DK-HFDC / DK-HFDC HV Pc-board

DK-HFDC Functions

Explains its role as the ignition device.

DK-HFDC Board Layout

Shows the component layout of the DK-HFDC board.

DK-HFDC Schematic and Ignition

DK-HFDC Schematic

Provides a schematic diagram of the DK-HFDC.

Ignition Sequence

Describes the step-by-step process of the ignition sequence.

DK-UFI Pc-board

DK-UFI Functions

Explains its role in wiring welding sockets.

DK-UFI Measuring Points

Lists measurement points for output voltage.

DK-EMV Pc-board

DK-EMV Board Layout

Shows the component layout of the DK-EMV board.

LSW Pc-board

LSW Functions

Describes its function as a current sensor.

LSW Measuring Points

Lists measurement points for supply voltage.

Current Sensor VAC

VAC Measuring Points

Lists measurement points for supply voltage and sensor output.

VAC Sensor Diagram

Shows the diagram of the current sensor.

Control Transformer

Control Transformer Types

Differentiates between transformers used in driveable and mobile machines.

Temperature Monitoring

Temperature Monitoring Schematic

Provides a schematic of the temperature monitoring system.

Maximum Operating Temperatures

Lists maximum allowed temperatures for different machine types.

Supply Voltages

Supply Voltage Schematic

Shows how internal supply voltages are generated and monitored.

Supply Voltage Limits

Details voltage limits and corresponding error messages.

Monitoring Welding Current

Welding Current Schematic

Illustrates the circuit for monitoring welding current.

Current Measurement Details

Explains current measurement ratios and error conditions.

Monitoring Welding Voltage

Welding Voltage Schematic

Shows the circuit for monitoring output voltage.

Voltage Measurement Error Conditions

Lists error messages related to voltage measurement issues.

Cooling Unit Operation

Internal Cooling Unit Schematic

Shows the schematic for an internally cooled machine.

External Cooling Unit Schematic

Illustrates the schematic for an externally cooled machine.

Cooling Unit Identification Methods

Explains identification methods for cooling systems.

Flow Meter Maintenance

Flow Meter Disassembly

Describes the steps to open and disassemble the flow meter.

Torch Control

Torch Control Schematic

Provides a schematic for torch button functions.

Torch Connection Error Handling

Details error conditions related to torch connection.

Remote Control Interface

Remote Control Schematic

Shows the schematic for the remote control interface.

Remote Control Signal Overview

Lists signals, pins, and their designations for remote control.

Monitoring Primary Current

Primary Current Schematic

Illustrates the circuit for monitoring primary current.

Primary Overcurrent Protection

Explains error codes and reasons for primary overcurrent.

Power-Up Cycle

Power-Up Cycle Schematic

Provides a schematic of the power-up sequence and components.

Monitoring Bus Voltage

Bus Voltage Schematic

Shows the schematic for bus voltage monitoring.

Bus Voltage Limits and Errors

Lists bus voltage limits and corresponding error messages.

Power Unit Identification

Power Unit Identification Schematic

Illustrates how power unit configurations are read.

Primary Side Configuration Settings

Details DIP switch settings for primary side configuration.

Secondary Side Configuration Settings

Explains jumper settings for secondary side configuration.

MOSFET Testing

MOSFET Test Procedure

Describes the procedure for testing MOSFETs.

Inside Diagram Diodes

PE Protection (Optional)

PE Protection Schematic

Shows the schematic for the optional PE protection feature.

List of Error Codes

Error Codes E 00-E14

Lists error codes, causes, and remedies for E00 to E14.

Error Codes E16-E31

Details error codes, causes, and remedies for E16 to E31.

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