MacDon 5020 - Page 5

Form # 147008 Issue 12/05
3
TABLE OF CONTENTS
PAGE
MAINTENANCE/SERVICE
Service Procedures.........................................................................................................................39
Recommended Fluids and Lubricants.............................................................................................40
Capacities of Enclosed Drives and Reservoir.................................................................................40
Bearing Installation..........................................................................................................................40
Closing Drive Shields......................................................................................................................41
Greasing the Windrower .............................................................................................................. 41-44
Center Link Ball Joints ....................................................................................................................44
Spring Pivots...................................................................................................................................44
Hitch Pin Lock Nut...........................................................................................................................44
Hydraulics................................................................................................................................... 45,46
System Safety...............................................................................................................................45
Hoses and Lines ...........................................................................................................................45
Hydraulic Reservoir.................................................................................................................... 45,46
Hydraulic Oil Filter.........................................................................................................................46
Electrical ........................................................................................................................................46
Sickle and Sickle Drive.............................................................................................................. 47-51
Sickle Lubrication..........................................................................................................................47
Sickle Sections..............................................................................................................................47
Sickle Removal .............................................................................................................................47
Sickle Head Needle Bearing Installation.......................................................................................48
Sickle Installation ..........................................................................................................................48
Guards ..........................................................................................................................................49
Excessive Breakage......................................................................................................................49
Sickle Hold-Downs........................................................................................................................49
Sickle Drive Belt Tension ..............................................................................................................50
Sickle Drive Belt Replacement......................................................................................................50
Wobble Box Maintenance .............................................................................................................51
Reel and Reel Drive.......................................................................................................................52
Reel Drive Chain Lubrication ........................................................................................................52
Reel Drive Chain Tension .............................................................................................................52
Reel Drive Belt Tension ................................................................................................................52
Reel Tines.....................................................................................................................................52
Auger and Auger Drive.............................................................................................................. 53-55
Auger Position...............................................................................................................................53
Stripper Bars .................................................................................................................................54
Auger Drive Chain Lubrication ......................................................................................................55
Auger Drive Chain Tension...........................................................................................................55
Rolls and Roll Drive ................................................................................................................... 56,57
Roll Drive Chain Tension ..............................................................................................................56
Roll Drive Chain Case Lubricant...................................................................................................56
Roll Timing ....................................................................................................................................57
Roll Drive Chain Removal & Installation .................................................................................... 58,59
Wheels and Tires...........................................................................................................................60
Wheel Bolts...................................................................................................................................60
Wheel Removal.............................................................................................................................60
Tire Inflation ..................................................................................................................................60
Maintenance Schedule....................................................................................................................61
Maintenance Record.......................................................................................................................62
TROUBLE SHOOTING .....................................................................................................................63-66
OPTIONS AND ATTACHMENTS
Additional Skid Plates .....................................................................................................................67
PTO Conversion Kits.......................................................................................................................67
Tall Crop Kit ....................................................................................................................................67
Stub Guard Conversion Kit .............................................................................................................68
Hydraulic Header Angle Kits ...........................................................................................................68
Reel Bat Replacement Kits .............................................................................................................68
UNLOADING & ASSEMBLY .............................................................................................................69-77
INDEX ............................................................................................................................................... 78,79