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MacDon D65 User Manual

MacDon D65
310 pages
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D65
Draper Header for Windrowers
Operators Manual
214327 Revision B
Original Instruction
The Harvesting Specialists.

Table of Contents

Other manuals for MacDon D65

Questions and Answers:

MacDon D65 Specifications

General IconGeneral
BrandMacDon
ModelD65
CategoryFarm Equipment
LanguageEnglish

Summary

Chapter 1: Safety

1.3 General Safety

Provides general farm safety precautions for operating and servicing machinery, including protective equipment.

1.4 Maintenance Safety

Outlines safety precautions to be followed when performing maintenance on the machine, including engine shutdown.

1.5 Hydraulic Safety

Details safety precautions for assembling, operating, and servicing hydraulic components and systems.

1.8 Understanding Safety Signs

Explains the hazards denoted by each type of safety decal found on the machine.

Chapter 2: Product Overview

2.2 Specifications

Provides technical specifications for the header, including cutterbar dimensions, knife details, and speeds.

Chapter 3: Operation

3.1 Owner/Operator Responsibilities

Outlines the responsibilities of the owner and operator regarding safe operation and manual adherence.

3.2 Operational Safety

Provides crucial safety precautions to follow during the operation of the header and windrower.

3.2.1 Header Safety Props

Explains the function of header safety props and the procedure for their use to prevent unexpected falls.

3.2.2 Reel Safety Props

Details the importance and procedure for engaging reel safety props before working on or around a raised reel.

3.2.4 Daily Start-Up Check

Lists essential tasks to perform each day before starting the machine to ensure safe and proper operation.

3.4 Shutting down the Machine

Details the correct procedure for shutting down the machine to prevent injuries and equipment damage.

3.6 Header Setup

Provides information on header adjustments, optional attachments, and optimizing performance for various conditions.

3.6.2 Header Settings

Offers a guideline table for setting up the header for various crops and conditions.

3.6.3 Reel Settings

Explains how reel positions and cam settings allow adjustment for different crops and conditions.

3.7 Header Operating Variables

Lists variables affecting header performance and how to adjust them for optimal results.

3.7.1 Cutting Height

Explains how to adjust the cutting height for different crops and conditions.

3.7.2 Cutting off the Ground

Details how to control cutting height when cutting off the ground using header height control and stabilizer wheels.

3.7.6 Reel Speed

Details the importance of reel speed for crop movement and how to adjust it for different conditions.

3.7.11 Reel Fore-Aft Position

Explains the critical factor of reel fore-aft position for achieving best results in adverse conditions.

3.9 Double Windrowing

Describes double windrowing methods using deck shifting or a double windrow attachment.

3.13 Unplugging Cutterbar

Provides safety procedures and steps for clearing a plugged cutterbar.

3.15 Transporting Header

Covers safe methods for transporting the header on a windrower or towed behind other equipment.

3.15.1 Precautions for Transporting Header on a Windrower

Lists precautions for transporting the header attached to the windrower, including road safety.

3.16 Storing the Header

Provides steps to prepare the header for storage to prevent corrosion and wear.

Chapter 4: Header Attachment/Detachment

4.1 Attaching Header to Windrower

Guides on connecting header drive hydraulics and electrical harness to the windrower.

4.2 Detaching Header from Windrower

Provides procedures for disconnecting reel hydraulics and header drive hydraulics from the windrower.

Chapter 5: Maintenance and Servicing

5.1 Preparing Machine for Servicing

Outlines safety precautions to observe before beginning any service or maintenance on the machine.

5.3 Maintenance Requirements

Organizes periodic maintenance requirements according to service intervals.

5.3.1 Maintenance Schedule/Record

Explains how maintenance requirements are organized by service intervals and how to log hours.

5.3.2 Break-In Inspection

Details break-in inspections to ensure components operate correctly and prevent premature wear.

5.3.3 Maintaining the Header – Preseason

Outlines procedures for inspecting and servicing the header at the beginning of each operating season.

5.3.4 Maintaining the Header – End-of-Season

Provides steps to ensure the header is ready for the next harvest by preventing corrosion and wear.

5.3.5 Checking Hydraulic Hoses and Lines

Instructs on checking hydraulic hoses and lines daily for signs of leaks, emphasizing safety.

5.5 Cutterbar

Explains the function of the cutterbar and knife/guards, and how to replace knife sections.

5.5.1 Replacing Knife Section

Guides on inspecting and replacing worn or damaged knife sections on the cutterbar.

5.5.2 Removing Knife

Details the procedure for removing the cutterbar knife if it is worn or damaged.

5.5.3 Removing Knifehead Bearing

Explains how to inspect and replace knifehead bearings and seals due to wear.

5.5.4 Installing Knifehead Bearing

Provides instructions for installing new knifehead bearings, seals, and plugs.

5.5.5 Installing Knife

Guides on installing a new cutterbar knife, aligning the knifehead, and checking clearances.

5.5.7 Knife Guards

Details daily inspections for knife guards and how to adjust bent guards.

Checking and Adjusting Knife Hold-Downs

Guides on aligning guards and checking/adjusting hold-downs to prevent knife sections lifting.

5.6 Knife Drive

Explains the knife drive system, which converts hydraulic pressure to mechanical motion for the knife.

5.6.1 Knife Drive Box

Details checking mounting bolts and removing/installing the knife drive box and pulley.

5.6.2 Knife Drive Belts

Covers untimed and timed knife drive belts, including removal, installation, and tensioning.

5.7 Drapers

Covers maintenance of side drapers, including removal, installation, and tension adjustment.

5.7.1 Removing Side Drapers

Provides instructions for removing side drapers if they are torn, cracked, or missing slats.

5.7.2 Installing Side Drapers

Guides on correctly installing side drapers to bring cut crop to the center.

5.7.3 Adjusting Draper Tension

Explains how to adjust draper tension to prevent slipping and sagging.

5.7.5 Adjusting Deck Height

Explains how to inspect and adjust the draper seal gap to prevent system damage.

5.8 Reel

Covers maintenance of reel components, including clearance, frown, centering, tines, fingers, bushings, and endshields.

5.8.1 Reel Clearance to Cutterbar

Explains minimum clearance between reel fingers and cutterbar to prevent damage and refers to table.

5.8.3 Centering Reel

Explains the need to center the reel to avoid contact with endsheets and refers to specific configurations.

5.9.2 Adjusting Reel Drive Chain Tension

Explains how to loosen and tighten the reel drive chain for optimum power transfer.

Chapter 6: Options and Attachments

Chapter 7: Troubleshooting

7.1 Crop Loss at Cutterbar

Provides tables to diagnose causes of crop loss at the cutterbar and recommended solutions.

7.2 Cutting Action and Knife Components

Helps determine causes of cutting action and knife component problems and recommends repair procedures.

7.3 Reel Delivery

Uses tables to determine causes of reel delivery problems and recommended repair procedures.

7.4 Header and Drapers

Provides tables to determine header and draper problems and recommended repair procedures.

7.5 Cutting Edible Beans

Offers tables to determine causes of cutting edible bean problems and recommended solutions.

7.6 Windrow Formation

Provides tables to determine causes of windrow formation problems and recommended solutions.

Chapter 8: Reference

8.2 Torque Specifications

Provides torque values for various bolts, cap screws, and hydraulic fittings.

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