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MacDon R116 User Manual

MacDon R116
294 pages
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The harvesting specialists.
R113/R116
Pull-Type Rotary Disc Mower
Conditioner
Operators Manual
147910 Revision A
Model Year 2016
Original Instru ction

Table of Contents

Other manuals for MacDon R116

Questions and Answers:

MacDon R116 Specifications

General IconGeneral
BrandMacDon
ModelR116
CategoryFarm Equipment
LanguageEnglish

Summary

R113/R116 Pull-Type Rotary Disc Mower Conditioner

Operator's Manual

This manual contains operating and maintenance procedures for the MacDon R113 and R116 Mower Conditioners.

List of Revisions

Introduction

Serial Numbers

Safety

Safety Alert Symbols

This safety alert symbol indicates important safety messages in this manual and on safety signs.

Signal Words

Three signal words, DANGER, WARNING, and CAUTION, are used to alert you to hazardous situations.

General Safety

General farm safety precautions that should be part of your operating procedure for all types of machinery.

Maintenance Safety

To ensure your safety while maintaining the machine, follow these precautions.

Hydraulic Safety

Precautions to take when working with the hydraulic system to ensure safety.

Tire Safety

Safety precautions to follow when servicing and inflating tires.

Safety Signs

Guidelines for keeping safety signs clean, legible, and ensuring their proper installation.

Installing Safety Decals

Step-by-step instructions for cleaning, positioning, and applying safety decals.

Locating Safety Sign Decals

Diagrams showing the locations of various safety sign decals on the mower conditioner.

Understanding Safety Signs

General list of safety sign definitions and explanations of decal meanings.

Operational Safety

Safety precautions to follow during machine operation to ensure safe use.

Owner/Operator Responsibilities

Defines the responsibilities of the owner and operator for safe use and maintenance.

Product Overview

Definitions

Provides definitions for terms and abbreviations used throughout the manual.

Component Identification

Diagrams identifying key components of the mower conditioner.

Product Specifications

Details the technical specifications for the 13-Foot and 16-Foot mower conditioner models.

Operation

Lift Cylinder Lock-Out Valves

Procedure for engaging lift cylinder lock-out valves to prevent unintentional raising or lowering.

Engaging Locks

Steps to engage lock-out valves to prevent accidental movement of the raised machine.

Disengaging Locks

Steps to disengage lift cylinder lock-out valves to allow movement of the mower conditioner.

Driveshields

Instructions for opening and closing the machine's driveshields.

Opening Driveshields

Steps to remove the lynch pin and unlock the driveshield latch to open.

Closing Driveshields

Steps to position, engage latch, and secure the driveshield.

Cutterbar Doors

Instructions for operating the cutterbar doors, including safety warnings.

Opening Cutterbar Doors

Steps to lift the cutterbar door to the open position.

Opening Cutterbar Doors: Export Latches

Procedure for opening cutterbar doors using a tool-operated latch.

Closing Cutterbar Doors

Steps to pull the door to the closed position and ensure curtains are properly enclosed.

Daily Startup Check

Daily checks to perform before starting the tractor and mower conditioner.

Use Proper Hearing Protection

Information on the importance and use of hearing protection due to loud noise exposure.

Preparing Tractor for Mower Conditioner

Ensuring the tractor meets requirements and adjusting the drawbar for the mower conditioner.

Tractor Requirements

Details the minimum power, drawbar capacity, and hydraulics required for the tractor.

Adjusting the Drawbar

Procedure for adjusting the tractor drawbar to meet specifications and align with the driveline.

Setting up the Mower Conditioner Hitch

Instructions for setting up the mower conditioner hitch, including installing the drawbar hitch adapter.

Installing Drawbar Hitch Adapter

Step-by-step guide for installing the drawbar hitch adapter onto the tractor drawbar.

Attaching Mower Conditioner to the Tractor

Procedures for attaching the mower conditioner to the tractor via drawbar or two-point hitch.

Attaching with Drawbar Hitch

Steps to connect the mower conditioner to the tractor using a drawbar hitch.

Attaching with Two-Point Hitch

Steps to attach the mower conditioner to the tractor using a two-point hitch.

Connecting Hydraulics

Instructions for connecting the hydraulic hoses to the tractor's hydraulic receptacles.

Connecting Electrical Wiring Harness

Steps to connect the mower conditioner's wiring harness to the tractor's receptacle.

Detaching Mower Conditioner from Tractor

Procedures for safely detaching the mower conditioner from the tractor.

Detaching from Drawbar

Steps to disconnect the mower conditioner from a drawbar hitch.

Detaching from Two-Point Hitch

Steps to disconnect the mower conditioner from a two-point hitch.

Transporting the Mower Conditioner

Guidelines for transporting the mower conditioner on public roads.

Preparing Mower Conditioner for Transport

Instructions for preparing the mower conditioner for transport without the Road Friendly Transport system.

Transporting with a Tractor

Steps for towing the mower conditioner with a tractor.

Transporting with a Truck

Instructions for transporting the mower conditioner with a truck.

Converting from Transport to Field Mode (without Optional Road Friendly Transport™ System)

Steps to convert the mower conditioner from transport to field mode.

Converting from Transport to Field Mode

Steps to convert the mower conditioner from transport mode back to field mode.

Operating the Mower Conditioner

Adjustments to suit various crops and conditions for satisfactory operation.

Mower Conditioner Float

Procedure for adjusting the mower conditioner's float setting for optimal performance.

Cutterbar Angle

How to adjust the cutterbar angle for optimal cutting performance in different conditions.

Adjusting Cutterbar Angle: Mechanical

Steps to adjust cutterbar angle using the mechanical center-link.

Adjusting Cutterbar Angle: Hydraulic

Steps to adjust cutterbar angle using the tractor's hydraulic control.

Cutting Height

Determining cutting height via cutterbar angle and skid shoe settings.

Ground Speed

Choosing ground speed for smooth and even crop cutting.

Conditioning: Roll Type

Information on available steel and polyurethane conditioner rolls.

Roll Gap

Controlling crop conditioning by adjusting the roll gap.

Adjusting Roll Gap: Steel Rolls

Procedure for adjusting the roll gap for steel rolls.

Adjusting Roll Gap: Polyurethane Rolls

Procedure for adjusting the roll gap for polyurethane rolls.

Roll Tension

Adjusting roll tension to ensure proper crimping of materials.

Roll Timing

Ensuring rolls are properly timed for correct conditioning.

Checking Roll Timing

Procedure for checking the timing of the rolls.

Adjusting Roll Timing

Detailed steps for adjusting the roll timing.

Forming Shields: Roll Conditioner

Adjusting forming shields to control windrow width and placement for roll conditioners.

Positioning Side Deflectors: Roll Conditioner

Setting side deflector positions to center windrow placement.

Positioning Rear Baffle: Roll Conditioner

Adjusting the rear baffle to affect windrow height and width.

Conditioning: Finger-Type

Information on finger-type conditioners and adjusting conditioning intensity.

Internal Intensity Baffle

Adjusting the baffle clearance to control conditioning intensity.

Adjusting Internal Intensity Baffle Clearance

Steps to adjust the internal intensity baffle clearance.

Finger Rotor Speed

Information on setting finger rotor speed for different crop conditions.

Changing Finger Rotor Speed

Instructions for changing the finger rotor speed.

Ground Speed

Choosing ground speed for smooth and even crop cutting.

Conditioning: Roll Type

Information on available steel and polyurethane conditioner rolls.

Roll Gap

Controlling crop conditioning by adjusting the roll gap.

Checking Roll Gap: Polyurethane Rolls

Procedure for checking the roll gap on polyurethane roll conditioners.

Adjusting Roll Gap: Steel Rolls

Procedure for adjusting the roll gap for steel rolls.

Adjusting Roll Gap: Polyurethane Rolls

Procedure for adjusting the roll gap for polyurethane rolls.

Roll Tension

Adjusting roll tension to ensure proper crimping of materials.

Roll Timing

Ensuring rolls are properly timed for correct conditioning.

Checking Roll Timing

Procedure for checking the timing of the rolls.

Adjusting Roll Timing

Detailed steps for adjusting the roll timing.

Forming Shields: Roll Conditioner

Adjusting forming shields to control windrow width and placement for roll conditioners.

Positioning Side Deflectors: Roll Conditioner

Setting side deflector positions to center windrow placement.

Positioning Rear Baffle: Roll Conditioner

Adjusting the rear baffle to affect windrow height and width.

Conditioning: Finger-Type

Information on finger-type conditioners and adjusting conditioning intensity.

Cutterbar Deflectors

Information and procedures for removing and installing cutterbar deflectors.

Removing Cutterbar Deflectors

Steps to remove cutterbar deflectors.

Installing Cutterbar Deflectors

Steps to install cutterbar deflectors.

Tall Crop Divider Option

Information on the tall crop divider option for clean crop dividing.

Removing Tall Crop Divider

Steps to remove the tall crop divider.

Installing Tall Crop Divider

Steps to install the tall crop divider.

Haying Tips

Tips for curing crops quickly to maintain quality and protein.

Curing

Tips for curing crops quickly to maintain quality and protein.

Topsoil Moisture

Guidelines for cutting based on topsoil moisture levels.

Weather and Topography

Considerations for weather and topography when cutting hay.

Windrow Characteristics

Producing windrows with recommended characteristics for best results.

Driving on Windrow

Tips for driving on cut windrows to affect drying time.

Raking and Tedding

Information on raking or tedding to speed up drying, with considerations for leaf loss.

Using Chemical Drying Agents

Information on hay drying agents and cost-benefit analysis.

Leveling the Mower Conditioner

Checking tire pressure and ensuring proper inflation if the mower is not level.

Unplugging the Mower Conditioner

Procedure for safely removing plugged material from the mower conditioner.

Maintenance and Servicing

Preparing Machine for Servicing

Procedures to follow before servicing the mower conditioner or opening drive covers.

Recommended Safety Procedures

General safety precautions to follow during maintenance and servicing operations.

Maintenance Requirements

Information on regular and periodic maintenance requirements and service intervals.

Maintenance Schedule/Record

Schedule for performing maintenance actions based on hours or time intervals.

Break In Inspections

Schedule of inspections required during the initial break-in period.

Preseason Servicing

Procedures to perform at the beginning of each operating season.

End-of-Season Servicing

Procedures to perform at the end of each operating season.

Lubricating the Mower Conditioner

Instructions and procedure for lubricating the mower conditioner components.

Greasing Procedure

Step-by-step instructions for applying grease to fittings.

Draining Cutterbar

Procedure for draining lubricant from the cutterbar.

Filling Cutterbar

Procedure for filling the cutterbar with the specified quantity of lubricant.

Cutterbar Disc Maintenance

Performing daily inspections of cutterbar discs for damage and wear.

Inspecting Cutterbar Discs

How to inspect cutterbar discs for cracks, wear, and distortion.

Removing Cutterbar Discs

Steps to remove cutterbar discs.

Cutterbar Spindles

Information about discs, spindles, and shear pins for cutterbar operation.

Removing Cutterbar Spindles

Steps to remove cutterbar spindles.

Cutterbar Crop Stream Configuration

Changing disc rotation patterns to alter crop streams and windrow width.

Changing 13-Foot Cutterbar Crop Stream Configuration

Instructions for changing crop stream configuration on 13-foot models.

Changing 16-Foot Cutterbar Crop Stream Configuration

Instructions for changing crop stream configuration on 16-foot models.

Cutterblades

Information on cutterblade inspection, replacement, and rotation.

Inspecting Cutterblades

Daily checks for cutterblade attachment, wear, and distortion.

Inspecting Cutterblade Hardware

Inspection of blade attachment hardware for wear and damage.

Removing Cutterblades

Steps to remove cutter blades safely.

Cutterbar Doors

Instructions for inspecting and maintaining cutterbar doors.

Curtains

Information on inspecting and replacing rubber curtains for safety.

Inspecting Curtains

Checking cutterbar curtains for rips, tears, cracking, or missing bolts.

Removing Cutterbar Door Curtains

Steps to remove cutterbar door curtains.

Installing Cutterbar Door Curtains

Steps to install cutterbar door curtains.

Removing Cutterbar Inboard Curtain

Steps to remove the inboard curtain.

Installing Cutterbar Inboard Curtain

Steps to install the inboard curtain.

Removing Outboard Curtains

Steps to remove outboard curtains.

Installing Outboard Curtains

Steps to install outboard curtains.

Accelerators

Information on accelerators mounted on outboard discs.

Inspecting Accelerators

Inspect accelerators for damage, loose fasteners, and wear.

Removing Accelerators

Important note about replacing accelerators in pairs.

Installing Accelerators

Steps for installing accelerators, ensuring proper disc balance.

Rock Guards

Function and inspection of rock guards at each cutting disc.

Inspecting Rock Guards

Inspect rock guards for damage, wear, distortion, and loose fasteners.

Removing Rock Guards

Steps to remove rock guards.

Installing Rock Guards

Steps to install rock guards.

Rotary Deflectors

Function and inspection of rotary deflectors attached to outboard discs.

Inspecting Rotary Deflectors

Daily inspection of rotary deflectors for damage or wear.

Removing Driven Rotary Deflectors and Driveline

Steps to remove driven rotary deflectors and driveline.

Installing Driven Rotary Deflectors and Driveline

Steps to install driven rotary deflectors and driveline.

Drive Systems

Information and procedures for drive system components.

Driveline Shield Cone

Instructions for removing and installing driveline shield cones.

Removing Driveline Shield Cone

Steps to release lever clamps and remove the shield cone.

Installing Driveline Shield Cone

Steps to install the driveline shield cone.

Primary Driveline

Transferring power from tractor PTO to mower conditioner's swivel gearbox.

Removing Primary Driveline

Steps to remove the primary driveline.

Installing Primary Driveline

Steps to install the primary driveline correctly.

Hitch Driveline

Information about the hitch driveline shaft and its maintenance.

Removing Hitch Driveline

Steps to remove the hitch driveline.

Installing Hitch Driveline

Steps to install the hitch driveline.

Clutch Driveline

Power transfer from hitch driveline to rear swivel gearbox via clutch.

Removing Clutch Driveline

Steps to remove the clutch driveline.

Installing Clutch Driveline

Steps to install the clutch driveline.

Cross Driveline

Power transfer from tractor PTO to mower conditioner drive gearbox.

Removing Cross Driveline

Steps to remove the cross driveline shaft.

Installing Cross Driveline

Steps to install the cross driveline.

Inspecting Driveline Taper Pins

Torque specifications and checks for driveline taper pins.

Driveline Guards

Instructions for removing and installing driveline guards.

Removing Driveline Guard

Steps to remove driveline guards.

Conditioner Drive Belt

Inspection of the conditioner drive belt for tension, damage, or wear.

Inspecting Conditioner Drive Belt

Checking belt tension and inspecting for damage or wear.

Removing Conditioner Drive Belt

Steps to remove the conditioner drive belt.

Installing Conditioner Drive Belt

Steps to install the conditioner drive belt.

Conditioner Drive Gearbox (MD #221748)

Information on the conditioner drive gearbox and its oil maintenance.

Checking and Changing Conditioner Gearbox Oil

Procedure for checking and changing the oil in the conditioner drive gearbox.

Changing Conditioner Gearbox Oil

Steps for draining and refilling the conditioner gearbox oil.

Mower Conditioner Drive Gearbox (T-Gearbox) (MD #224211)

Information on the mower conditioner drive gearbox and lubricant checks.

Checking and Adding Lubricant

Procedure for checking and adding lubricant to the mower conditioner drive gearbox.

Draining Lubricant

Procedure for draining lubricant from the mower conditioner drive gearbox.

Swivel Gearbox

Information on the two swivel gearboxes and their lubrication.

Checking Lubricant

Procedure for checking the lubricant level in the swivel gearboxes.

Draining Lubricant

Procedure for draining lubricant from the swivel gearboxes.

Adding Lubricant

Procedure for adding lubricant to the swivel gearboxes.

Wheels and Tires

Procedures for checking wheel bolts, removing, installing, and inflating tires.

Checking Wheel Bolts

Torque specifications and tightening sequence for wheel bolts.

Removing Wheels

Steps to remove wheels safely.

Installing Field Wheels

Steps for positioning and installing wheels onto the spindle.

Inflating Tires

Safety precautions and procedures for inflating tires.

Hydraulics

Information on hydraulic hoses, lines, and cylinders.

Hydraulic Hoses and Lines

Daily checks for hydraulic hose and line leaks and safety precautions.

Hydraulic Cylinders

Routine maintenance and visual inspection of hydraulic cylinders.

Electrical System

Maintaining the electrical system, including lights and wiring.

Maintaining Electrical System

Preventing wire damage and keeping lights clean and functional.

Servicing Amber Hazard/Signal Lights

Procedures for replacing amber hazard/signal light bulbs and fixtures.

Replacing Amber Hazard/Signal Bulb

Steps to remove the fixture, replace the bulb, and reinstall the lens.

Replacing Amber Hazard/Signal Light Fixture

Steps to disconnect wires, remove the fixture, and install a new light.

Servicing Red Brake/Tail Lights

Procedures for replacing red brake/tail light bulbs and fixtures.

Replacing Red Brake/Tail Light Bulb

Steps to remove fixture, replace bulb, and reinstall lens.

Driveshields

Procedures for removing and installing driveshields.

Removing Driveshields

Steps to remove the driveshield.

Installing Driveshields

Steps to position, engage latch, and secure the driveshield.

Replacing Driveshield Latch

Steps to remove and replace the driveshield latch.

Conditioners

Information on roll and finger conditioners.

Roll Conditioner

Inspection procedures for roll conditioners.

Finger Conditioner

Inspection procedures for finger conditioners.

Changing the Conditioner

Instructions to change conditioners (finger, roll, or steel).

Separating Header from Carrier

Procedure to separate the header from the carrier frame.

Options and Attachments

Tall Crop Divider Kit

Tall crop dividers attach to the ends of the mower conditioner for clean crop dividing.

Hydraulic Center-Link Kit

Replaces the standard mechanical link and uses a hydraulic cylinder to adjust mower conditioner angle.

Truck Transport Hitch

Connects the mower conditioner to a truck for towing on the road.

Road Friendly Transport™ System

Allows towing on roadways within legal width restrictions.

Troubleshooting

Troubleshooting Mower Performance

Identifies common mower performance problems and their solutions.

Troubleshooting Mechanical Issues

Identifies common mechanical issues and their solutions.

Reference

Recommended Lubricants

Lists recommended lubricants for various components and their capacities.

Torque Specifications

Provides correct torque values for bolts, cap screws, and hydraulic fittings.

SAE Bolt Torque Specifications

Torque values for SAE Grade 5 and Grade 5 Free Spinning Nuts.

Metric Bolt Specifications

Torque values for metric bolts and nuts.

Flare-Type Hydraulic Fittings

Instructions for checking, aligning, and torquing flare-type hydraulic fittings.

O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)

Procedure for installing and torquing adjustable O-ring boss hydraulic fittings.

O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable)

Procedure for installing and torquing non-adjustable O-ring boss hydraulic fittings.

O-Ring Face Seal (ORFS) Hydraulic Fittings

Instructions for checking, applying oil, and torquing ORFS hydraulic fittings.

Conversion Chart

Provides conversion factors between Inch-Pound and SI units.

Converting Road Friendly Transport™ Decal

Decals illustrating the conversion process for the Road Friendly Transport™ system.

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