TABLE OF CONTENTS
Section/Title Page
Form 169007 3 Revision D
INTRODUCTION ........................................................................................................................................................ 2
GENERAL SAFETY .................................................................................................................................................. 4
RECOMMENDED TORQUES ................................................................................................................................... 6
A. GENERAL .................................................................................................................................................6
B. SAE BOLTS ...............................................................................................................................................6
C. METRIC BOLTS ........................................................................................................................................6
D. HYDRAULIC FITTINGS ............................................................................................................................7
CONVERSION CHART ............................................................................................................................................. 9
STEP 1. UNLOAD HEADER .................................................................................................................................. 10
STEP 2. LOWER HEADER ................................................................................................................................... 11
A. SINGLE REEL HEADERS .......................................................................................................................11
B. DOUBLE REEL HEADERS: D60 ONLY ..................................................................................................12
STEP 3. REMOVE SHIPPING SUPPORTS.......................................................................................................... 13
STEP 4. ATTACH REEL LIFT CYLINDERS ........................................................................................................ 15
STEP 5. ATTACH TO WINDROWER ................................................................................................................... 18
STEP 6. CONNECT CENTER-LINK ..................................................................................................................... 20
STEP 7. CONNECT HYDRAULICS ...................................................................................................................... 22
STEP 8. CONNECT REEL TO FORE-AFT CYLINDERS ..................................................................................... 24
A. D60 ..........................................................................................................................................................24
B. D50 ..........................................................................................................................................................25
STEP 9. ATTACH CAM ARMS ............................................................................................................................. 26
STEP 10. INSTALL REEL ENDSHIELDS .............................................................................................................. 27
STEP 11. INSTALL CROP DIVIDERS .................................................................................................................... 28
A. D60 ..........................................................................................................................................................28
B. D50 ..........................................................................................................................................................29
STEP 12. INSTALL HEADER ENDSHIELDS......................................................................................................... 30
A. HINGED ENDSHIELD .............................................................................................................................30
B. NON-HINGED ENDSHIELD ....................................................................................................................32
STEP 13. ADJUST TRANSPORT LIGHTS ............................................................................................................ 33
STEP 14. INSTALL OPTIONS ................................................................................................................................ 33
STEP 15. ADD BALLAST ....................................................................................................................................... 34
STEP 16. PRE-DELIVERY INSPECTION ............................................................................................................... 35
A. TIRE PRESSURE (Transport and Stabilizer Wheel Options) .................................................................35
B. WHEEL BOLT TORQUE (Transport and Stabilizer Wheel Options) .......................................................35
C. WOBBLE BOX .........................................................................................................................................35
D. SICKLE DRIVE BELT TENSION .............................................................................................................36
I. NON-TIMED DRIVE: SK and DK ................................................................................................................................... 36
II. TIMED DRIVE: DK ......................................................................................................................................................... 36
E. REEL CENTERING .................................................................................................................................37
F. DRAPER TENSION .................................................................................................................................38
G. SKID SHOE SETTINGS ..........................................................................................................................39
H. HEADER LEVELLING .............................................................................................................................39
I. REEL TINE TO CUTTERBAR CLEARANCE ..........................................................................................40
J. DRAPER SEAL .......................................................................................................................................41
K. LUBRICATE HEADER ............................................................................................................................42
L. MANUALS ...............................................................................................................................................45
STEP 17. RUN-UP THE HEADER .......................................................................................................................... 46
STEP 18. POST RUN-UP CHECKS ....................................................................................................................... 47
A. KNIFE ......................................................................................................................................................47
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