23 Maintenance Procedures
23 MAINTENANCE PROCEDURES
23.1 Maintenance Tips and Precautions
Observe the following tips and precautions when performing main-
tenance on the ROXOR.
l Always wear eye protection and gloves.
l Stay clear of rotating parts when engine is running.
l Stay clear of hot parts, before during and after maintenance.
l Avoid repeated contact with fluids.
l Do not allow fuel, coolant and other fluids to spill over electrical
and hot parts.
l Before removing parts for maintenance, it is best to clean the
outer surface of the parts being replaced.
l Care must be taken when handling the air intake system com-
ponents. Never lift by using their hoses or pipes.
l Ensure that hoses and lines are oriented in their correct position
before tightening the clamps.
l Hoses and lines must not be subjected to any twists or stress.
l Ensure that all clips and supports are replaced.
l Never run the engine in an enclosed area. Exhaust contains car-
bon monoxide which can cause loss of consciousness or death
in a very short time.
l Check to make sure the engine is off and parking brake set
before jacking up the vehicle.
l Never go under the vehicle while it is inclined without proper bra-
cing (approved jack stands).
23.2 Aim Headlamps
Not included in regular maintenance.
Maintenance Interval – As required
23.3 Clean Spark Arrester
Do not perform service on the spark arrester while the system is hot.
Exhaust systems can reach extreme temperatures. Allow com-
ponents to cool sufficiently before proceeding. Remove any com-
bustible materials from around the spark arrester.
Maintenance Interval – Clean every 300 hours, 36 months, 9,000
miles (15,000 Km)
1. Place the transmission in Neutral and set the Parking Brake.
2. Remove the spark arrester clean-out plug located on the bottom
of the muffler. (see Figure 8)
3. Start the engine.
4. Press and hold the brake pedal, then momentarily rev the engine
several times to increase engine RPM. This will help purge accu-
mulated carbon from the system.
56 © 2018 Mahindra Vehicle Sales and Service, Inc. All Rights Reserved.
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