Manitou MRT 1840 Easy - Hydraulic Scheme Brake;Steering;Gearbox Control

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Impianto idraulico freno/acceleratore/blocco ponte posteriore/comando cambio/sterzo

Brake/accelerator/front axle locking/gearbox control/steering hydraulic system

Hydraulikanlage bremse/beschleuniger/achsensperre vorne/getriebesteuerung/lenkung

MRT 1440 - 1640-1840

Main Page

Truck View4
Table of Contents7
Original Replacement Parts and Attachments13
Driver's Operating Instruction15
Driver’s Operating Instructions18
Maintenance18
Environment19
Before Starting the Lift Truck21
Starting the Lift Truck22
Driving the Lift Truck23
Movement Instructions24
Stopping the Lift Truck24
Stop Instructions25
Driving the Lift Truck on the Public Highway26
Instructions for Driving on Roads26
Handling Instructions29
Attachments29
Handling31
Visibility32
Load Handling33
Weight of Load and Centre of Gravity33
Taking up a Load on the Ground34
Taking up a High Load on Tyres35
Laying a High Load on Tyres36
Taking up a Load Without Pallet37
Load Status Indicator37
Lift Truck with Level Corrector38
Maintenance Instructions for the Lift Truck39
Levels40
Washing41
Lengthy Lay-Offs42
Putting the Machine Back into Operation43
Before Starting up a New Lift Truck44
Lubrication44
Dry Air Filter44
Cooling Circuit44
Braking System45
Tyres45
Fuel System45
Electrical Circuit45
Warning: Use of the Slewing Device46
Use of the Outriggers46
Road Travel46
Platforms for Stabilizers48
Specification51
Dimensions57
Instruments and Controls Diagram60
Description61
Reccomendations62
Driver's Seat Adjustments63
Start-Up Switch64
Switches Panel (RH Area)65
Emergency Pump Switch (with Basket Only)66
Optional Radio Control66
Optional Switch - Electrical Accelerator67
Parking Brake Switch67
Illuminated Transmission Reset Button68
Gear Selector (Slow-Fast)68
Switch Rotating Beacon69
Steering Selector69
Outriggers Automatic Levelling Pushbutton70
Outrigger Up/Down Selector71
Movement Safety System Reset Switch71
Bubble Level72
Switches Panel (LH Area)72
Control Panel75
Multi-Purpose Digital Display76
Function and Alarm Indicator Lights77
Components Location on the Machine81
Control Panel Description82
Switching the Machine on83
Operating Mode83
LCD Display Contrast Adjustment Key84
Movement Speed Selector Key84
Panel Monitoring84
Main Working Data Reading on the Display85
Selecting the Attachment and Operating Mode86
Monitoring through Text Messages86
Setting up Load Tables86
Auto-Diagnostic87
Warnings88
Key Selector for Disconnecting the Safety System90
Reversing Lever92
Light Switch92
Switch on and Adjustment of the Heating System93
Stand-Alone Mini-Controller93
Start Heater - Heating Mode93
Heater Switch94
Start Heater - Ventilation Mode94
Switch off Heater94
Left Seat Armrest Lever95
Slewing Lock Pin Lever96
Proportional Electro-Hydraulic Servo-Controls97
Accessories and Baskets Movement Selector99
Control Switch Optional Exclusion100
Precautions101
Turret Rotation Speed Limiter102
Window Washing Fluid Reservoir103
Ceiling Light103
Rear Window Opening Lever103
Air Vents103
Door Locks104
Top Half-Door Lock104
Steering Wheel Adjustment Lock Lever104
Safety Exit105
Foot Brake106
Acceleration Pedal106
LCD Monitor109
Filter Elements and Belts114
Lubricant116
Recommended Fuel116
Lists of the Operation to be Carried out for the First Coupon117
Servicing Schedule119
Occasional Maintenance121
Daily or Every 10 Hours Service122
Check Engine Oil Level122
Check the Cooling Fluid Level122
Check and Clean the Fuel Prefilter123
Check Greasing of Telescopic Boom Sliding Blocks123
Inspection of the Safety System123
Primary Filter of Supply System/Water Separator-Discharge124
Every 50 Hours Service125
Clean the Air Filter Cartridge125
Check the Hydraulic and Transmission Oil Level126
Check the Pressure and Wheel Nut Torque126
Clean the Radiator127
Clean and Grease the Telescopic Boom Pads127
Lubrication of Rolling System133
Toothing Lubrication133
Every 250 Hours Service134
Alternator Belt Tension134
Check the Oil Level in the Front and Rear Axle Differential134
Check the Oil Level in the Front and Rear Wheel Final Drivers135
Checking the Oil in the 2 Speed Reduction Gear on the Front Axle135
Check the Level of the Battery Electrolyte136
Charging the Battery (off the Vehicle)136
Check Rotation Reduction Gear Oil137
Check, Clean and Lubricate the Outside Chain138
Check Fixing Screws Rotation Reducer141
Clean and Grease the Cab Door Pivots Lubricators141
Every 500 Hours Service142
Replace the Air Filter Cartridge142
Vent in the Base142
Replace the Transmission Oil Filter143
Replace the Hydraulic Oil Filter Cartridge143
Replace the Hydraulic and Transmission Oil Vent143
Replace Main Circuit Delivery Filter144
Change the Primary and Secondary Filter of the Supply System145
Change the I.C. Engine Oil and Oil Filter148
Check the Bolts that Fix the Fifth Wheel Coupling and Turret150
Every 1000 Hours Service151
Change the Hydraulic and Transmission Oil151
Replacing the Hydraulic Oil Cartridge151
Change the Oil in the Front and Rear Axle Differential152
Changing Oil in Front and Rear Wheel Final Drives152
Change the Oil in the Front Axle Reduction Gear153
Change the Air Filter Safety Cartridge153
Clean Fuel Tank154
Changing the Alternator Belt/Crankshaft154
Checkng the External Chains for Wear155
Swing Reduction Unit Oil Change157
Check the Bearings of the Fifth Wheel Coupling for Wear and Play158
Every 2000 Hours Service159
Change the Coolant Fluid of the Cooling Circuit159
How to Drain the Cooling System159
How to Fill the Cooling System160
Every 5000 Hours Service161
Checking Wear on the Side of the Chain162
Change a Wheel163
Load the Lift Truck166
Transport the Lift Truck on a Platform166
Stow the Lift Truck167
Adjust the Front Headlamps167
Calculating the Height of the Dipped Beam167
Electrical System171
Starter Motor171
Alternator171
Lighting172
Battery172
Movement Hydraulic System Diagram174
Outrigger Hydraulic System Diagram178
Brake/Accelerator/Front Axle/Gearbox Control Hydraulic System180
Transmission Hydraulic System Diagram182
General Recommendations for Use of a Lift-Truck187
How to Mount the Accessory with Manual Lock189
Accessory Without Hydraulic System and Hydraulic Locking190
Load Charts191
Tipping Forks Carrier192
Floating Forks Carriage193
Slope Filer194
Side Shift Carriage195
Loading Bucket Shell197
Building Bucket Shell198
Bucket199
Commissioning and Use200
Checking and Inspections200
Work Cycle200
Cleaning and Checking201
Stopping the Machine201
Greasing202
Filling Oil202
Changing the Oil Completely202
Micro Switch203
Changing the Blades203

Manitou MRT 1840 Easy - Hydraulic Scheme Brake;Steering;Gearbox Control

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