EasyManua.ls Logo

Marzocchi X-Fly User Manual

Marzocchi X-Fly
15 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
X-Fly
INSTRUCTIONS
GENERAL RULES
1. Where specified, assemble and disas-
semble the shock absorption system us-
ing the M
ARZOCCHI
special tools only.
2. On reassembling the suspension system,
always use new seals.
3. Clean all metal parts with a special,
preferably biodegradable solvent, such
as trichloroethane or trichloroethylene.
4. Before reassembling, lubricate all parts
in contact with each other using silicone
fat spray or a specific oil for seals.
5. Always grease the lip seal rings before
reassembling.
6. Use wrenches with metric size only.
Wrenches with inch size might damage
the fastening devices even when their
size is similar to that of the wrenches in
metric size.
Question and Answer IconNeed help?

Do you have a question about the Marzocchi X-Fly and is the answer not in the manual?

Marzocchi X-Fly Specifications

General IconGeneral
TypeSuspension Fork
Steerer Tube Diameter1 1/8"
Wheel Size26"
Brake CompatibilityDisc
AdjustabilityRebound

Summary

INSTRUCTIONS

GENERAL RULES

General rules for assembling, disassembling, cleaning, and lubricating the Marzocchi shock absorption system.

FAILURES, CAUSES AND REMEDIES

TROUBLESHOOTING GUIDE

Details common fork failures, their causes, and suggested remedies for effective troubleshooting and repair.

RECOMMENDATIONS FOR MAINTENANCE

INSTALLATION GUIDELINES

Guidance on installing the fork on a bicycle, emphasizing care, safety warnings, and service center checks.

DISC BRAKE SYSTEM ASSEMBLY

Instructions and warnings for correctly assembling the disc brake system, including pin usage and torque specifications.

ADJUSTMENTS

FORK LEG PRESSURIZATION

Procedure for adjusting compression damping by pressurizing fork legs with a specialized pump and gauge.

REBOUND DAMPING ADJUSTMENT

How to adjust rebound damping on the right fork leg using an adjuster screw to control fluid resistance.

REBOUND LIMITER

LEFT LEG REBOUND LOCK

Instructions for locking fork leg rebound on the left leg for uphill riding, with safety warnings for downhill use.

DISASSEMBLY

GENERAL DISASSEMBLY PROCEDURES

General advice before starting disassembly, referencing exploded views and the correct disassembly sequence.

DISASSEMBLY FLOWCHART

A visual flowchart outlining the quickest procedure and exact sequence for disassembling fork components.

DISASSEMBLY STEPS

STANCHION PLUG AND CAP REMOVAL

Steps to remove the stanchion plug, depressurize fork legs, and unscrew caps using a socket wrench.

DISASSEMBLY STEPS

FORK OIL DRAIN AND CARTRIDGE EXTRACTION

Procedures for draining fork oil and removing hydraulic cartridges, noting differences in rebound springs based on travel.

DISASSEMBLY STEPS

SEAL AND BUSHING REMOVAL

Instructions for withdrawing the crown/stanchions assembly and removing dust seals and stop rings from sliders.

DISASSEMBLY STEPS

OIL SEAL AND PILOT BUSHING EXTRACTION

Steps for fitting a slider protector and removing the oil seal, then extracting the pilot bushing from the slider.

DISASSEMBLY STEPS

AIR VALVE REPLACEMENT PROCEDURE

How to remove and replace the air valve and its O-ring, checking for clogging and ensuring proper reassembly.

REASSEMBLY STEPS

PILOT BUSHING AND SEAL INSTALLATION

Procedures for installing pilot bushings, upper washers, and oil seals, ensuring correct placement and lubrication.

REASSEMBLY STEPS

STOP RING AND DUST SEAL INSTALLATION

Instructions for inserting stop rings and dust seals into sliders, and fitting the crown/stanchions assembly with lubrication.

REASSEMBLY STEPS

HYDRAULIC CARTRIDGE AND OIL FILLING

Reassembling hydraulic cartridges, foot nuts, and filling the fork legs with oil to the specified level.

REASSEMBLY STEPS

FINAL CAP AND ADJUSTER SETTING

Steps for screwing on and tightening cartridge caps to specific torques, and setting the rebound limiting knob.

Related product manuals