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Mase Generators PD 10 S - User Manual

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PD 10 S
PD 10.6 S
Tipo modello
N° matricola
Codice
Rev.1 A.A. 28- 10 - 05
cod.42686
GRUPPO ELETTROGENO MANUALE DI USO E MANUTENZIONE
I
GENSET USE AND MAINTENANCE MANUAL
GB

Table of Contents

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Mase Generators PD 10 S Specifications

General IconGeneral
BrandMase Generators
ModelPD 10 S
CategoryInverter
LanguageEnglish

Summary

DEFINITIONS USED

GENERAL INFORMATIONS

Conform Use

The generator is suitable for independent production of electrical energy within voltage and wattage limits. Any other use is prohibited.

Residual Risks

Lists residual risks such as injury from hot parts, electrocution, noise exposure, lubricant contact, and fire hazard.

Symbols on the Generator Group

Illustrates various symbols found on the generator group with their corresponding codes.

Position of Safety Labels

Explains the meaning and precautions associated with danger symbols placed on the generator.

General Danger Informations

Details various dangers including entanglement, burns, hearing harm, intoxication, fire, electrocution, and storage issues.

Reference Documents

Lists documents provided with the generator, including EC declaration, manuals, and warranty certificate.

Reference Regulations and Legislative Provisions

Outlines applicable regulations and directives, such as machine safety, low voltage, and noise emission.

Marking

Describes the generator identification plate and the data it carries, important for inquiries.

Identification of the Generator Unit

Lists the identification data found on the generator unit, such as machine code, serial number, and ratings.

GENERAL CHARACTERISTICS

Configurations

Details the available configurations for the generator, such as fixed installation or slow trailer versions.

Composition of Generator Unit

Lists the main components of the generator unit, including frame, cowling, and instrument panel.

Instrument Panel

Describes the components and controls found on the generator's instrument panel for operation and monitoring.

Table of Technical Characteristics

Presents detailed technical specifications for PD 10 S and PD 10.6 S models, including power, dimensions, and engine details.

Noise Emission

Provides guaranteed acoustic power level (LwA) and acoustic pressure level at the operator station (LpA).

INSTALLATION

General Installation Criteria

Specifies requirements for designing and carrying out generator installation by qualified personnel and organizations.

Important Information for Installation

Covers material inspection, diesel engine safety, and foundation requirements for proper generator setup.

Exhaust Plant

Details requirements for the exhaust pipe, including conveying gas safely and proper design considerations.

Ventilation

Highlights the fundamental importance of proper ventilation of the room for the generating set's operation.

Fuel System

Describes the standard fuel system supplied with the generator, from the engine to the integrated fuel tank.

Electrical Connection

Outlines electrical connection procedures, emphasizing qualified technicians, regulations, and earthing.

Outdoor Installation

Provides guidelines for outdoor installation, including site selection, protection from elements, and foundation requirements.

Indoor Installation

Outlines requirements for indoor installation, focusing on site dimensions, access, ventilation, and exhaust piping.

USING THE GENERATOR

Preliminary Checks

Details crucial checks before starting, including familiarity with controls, safety, and machine condition.

Fuelling Procedures

Provides safety instructions for refuelling, emphasizing engine off, no smoking, and proper ventilation.

Battery Handling

Explains battery activation, handling precautions, and potential damage from incorrect connections or running operation.

Starting the Generator

Details the procedure for starting the generator, including turning the ignition key and checking utilities are off.

Operating the Generator

Advises to run the engine for five minutes without load to reach operating temperature before powering utilities.

Stopping the Generator

Describes the process for stopping the generator, recommending a few minutes of no-load running first.

Emergency Stop Function

Explains how to use the emergency stop button and the procedure for resetting it after an emergency.

PROTECTIONS AND WARNING SIGNALS

Protection Against Short-Circuit and Overload

Details magnetothermal and differential switches that protect against short-circuits, overloads, and leakage.

Functioning and Controls

Describes the activation procedure using the key switch for ON and START positions, with a caution on starting duration.

Engine Protection

Explains the automatic engine shutdown due to low oil pressure and the importance of manual oil level checks.

MAINTENANCE

Maintenance Preamble

Emphasizes that maintenance must be done with the engine off and cool, by authorized personnel, reading safety info.

Ordinary Engine Maintenance

Highlights daily checks like oil level and refers to the engine manufacturer's manual for detailed information.

Engine Oil Change

Details the process for changing engine oil, including draining warm oil and proper disposal of used oil.

Oil Filter Change

Explains how to unscrew and remove the oil filter, and wash the cartridge with fuel.

Fuel Filter Change and System Bleeding

Details fuel filter replacement and the procedure for bleeding air from the fuel system.

Air Filter Cleaning;Replacement

Details how to clean or replace the air filter, emphasizing using compressed air and checking for damage.

Battery Check

Advises on checking the electrolyte level, topping up with distilled water, and handling battery precautions.

Suction Grid and Vent Cleaning

Stresses the importance of keeping air suction grids and vents clean for regular cooling air flow.

Scheduled Maintenance Table

Presents a table outlining routine maintenance checks and their regularity (daily, hours, months).

Period of Inactivity

Provides instructions for preparing the generator for long periods of inactivity, including emptying the tank and disconnecting the battery.

ANOMALIES, CAUSES AND REMEDIES

Troubleshooting Common Issues

Addresses common problems like no start, engine not starting, shutdown, irregular running, smoke, and flat battery.

Ordering Spare Parts

Advises using original spare parts and how to purchase them through the MASE authorized assistance network.

TRANSPORT, STORAGE, LIFTING AND HANDLING

Transport and Storage Guidelines

Provides guidelines for transporting and storing the generator, emphasizing protection from elements and proper positioning.

Lifting and Handling Procedures

Covers safe lifting and handling with cranes and forklifts, emphasizing trained personnel and safety precautions.

Slow-Drawn Trailer Version Handling

Details handling for the trailer version, noting it's not for road circulation and can only be maneuvered by hand.

GUARANTEE AND RESPONSIBILITY

Guarantee Terms

Outlines the generator's 2-year guarantee period and lists exclusions such as improper use or natural disasters.

Limits of Responsibility

Defines MASE's responsibility conditions, including user training, correct installation, and use of original parts.

DISPOSAL

Disposal of Waste Materials

Instructs on the proper disposal of packaging, electronic components, painted metal parts, and waste materials.

WIRING DIAGRAMS

Wiring Diagram of PD 10 S Version

Provides the detailed wiring diagram for the PD 10 S version of the generator set.

Wiring Diagram of PD 10.6 S Version

Presents the comprehensive wiring diagram for the PD 10.6 S version of the generator unit.

Wiring Diagram of PD 10.6 S Fuel Reserve Indicator Version

Illustrates the wiring diagram for the PD 10.6 S version equipped with a fuel reserve indicator.

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