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Mase Generators IS 9 User Manual

Mase Generators IS 9
90 pages
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masemase
masemase
mase
GENERATORS
IS 9
Tipo modello
N° matricola
Codice
Rev.0 A.A. 20/06/2005
cod.42652
MANUALE USO, MANUTENZIONE E INSTALLAZIONE I
USE, MAINTENANCE AND INSTALLATION MANUAL
GB

Table of Contents

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Mase Generators IS 9 Specifications

General IconGeneral
BrandMase Generators
ModelIS 9
CategoryInverter
LanguageEnglish

Summary

DEFINITIONS USED

PRELIMINARY PRESCRIPTIONS

FIELD OF EMPLOYMENT

Specifies the intended use of the generator for autonomous electric energy production.

GENERAL INFORMATIONS

CONFORM USE

Generator suitability and limitations of use, including operating conditions and marine operation.

RESIDUAL RISKS

Identifies inherent dangers and residual risks associated with generator operation.

SAFETY SIMBOLS

Explains safety symbols like Danger, Warning, Caution and provides guidance on their meaning.

SYMBOLS ON THE GENERATOR GROUP

Illustrates and identifies safety and operational symbols applied directly on the generator unit.

SAFETY LABEL INFORMATIONS

Details safety labels and their meanings, including precautions for hot parts, starting, moving parts, and fire prevention.

REFERENCE DOCUMENTS

Lists and describes documents provided with the generator for reference and use.

REFERENCE REGULATIONS AND LEGISLATIVE PROVISIONS

Outlines applicable EC directives and legislative provisions relevant to generator construction and safety.

MARKING

Explains the generator identification plate and its conforming data according to ISO 8528.

IDENTIFICATION OF THE GENERATOR UNIT

Details the components and data found on the generator's identification plate.

GENERAL CHARACTERISTICS

COMPOSITION OF GENERATOR UNIT

Lists and describes the essential components that make up the generator unit.

COMMAND AND CONTROL PANEL

Details the components and functions of the generator's standard control and instrument panel.

TECHNICAL CHARACTERISTICS TABLE

Provides a comprehensive table of technical specifications for the IS 9 generator model.

INSTALLATION

GENERATOR HOUSING CHARACTERISTICS

Specifies requirements for the generator's installation room, including ventilation and temperature.

LIFTING

Provides instructions and precautions for safely lifting the generator unit.

ANCHORING THE GENERATOR

Details the procedure for securely anchoring the generator set to a plinth.

VENTILATION

Explains the generator's cooling system and the air requirements for combustion.

COOLING WATER CIRCUIT

Describes the generator's cooling water system, including seawater intake.

FUEL CIRCUIT

Details the fuel system components, including filter, settler, and electric pump.

ELECTRICAL CONNECTIONS

Provides instructions for battery, remote control, and AC electrical connections.

USING THE GENERATOR

PRELIMINARY CHECKS

Lists essential checks to perform before starting the generator, covering controls, fuel, water, and electrical connections.

FUELLING

Provides careful instructions and safety precautions for refueling the generator.

STARTING THE GENERATOR

Details the procedure for starting the generator, including glow plug preheating and start sequence.

STOPPING THE GENERATING SET

Explains the correct procedure for stopping the generator, including cool-down recommendations.

EMERGENCY STOP

Describes how to perform an emergency stop and reset the system.

PROTECTIONS AND WARNING SIGNALS

ENGINE PROTECTION MODULE

Explains the engine protection module and the function of various warning lights and safety protections.

PROTECTION AGAINST SHORT-CIRCUIT AND OVERLOAD

Details the generator's protection against electrical short-circuits and overloads using magnetic thermal switches.

PROTECTION AGAINST SHORT-CIRCUIT OF LOW VOLTAGE ELECTRICAL SYSTEM

Explains the low voltage system protection using thermal switches and their intervention.

FUSES

Identifies the fuse protecting the engine protection module and how to access it.

MAINTENANCE

PREAMBLE

Recommends following engine manufacturer instructions and performing regular checks and maintenance.

ROUTINE ENGINE MAINTENANCE

Indicates that periodic engine maintenance operations are detailed in the service schedule.

ENGINE OIL CHECK

Provides instructions for checking the engine oil level using the dipstick and ensuring horizontal positioning.

ENGINE OIL CHANGE

Details the procedure for changing the engine oil, including draining and topping up.

OIL FILTER

Explains how to replace the engine oil filter cartridge, emphasizing the use of original spare parts.

REPLACING / CLEANING THE FUEL PUMP FILTER

Outlines the steps for removing, cleaning, or replacing the fuel pump filter.

REPLACING THE LINE FUEL FILTER

Details the procedure for closing the faucet, unscrewing the ferrule, and replacing the fuel line filter.

DRAINING OF THE OIL/WATER SEPARATOR

Explains how to drain collected water from the oil/water separator using the drain cock.

CLEANING OIL/WATER SEPARATOR

Describes the periodic washing of the oil/water separator element and inside cup with clean fuel oil.

BLEEDING THE FUEL SYSTEM

Explains automatic and manual procedures for bleeding air from the fuel system.

AIR FILTER

Describes the dry air filter and its cleaning procedure using diesel fuel.

DRAINING THE COOLING SYSTEM

Details how to drain the seawater circuit for maintenance on exchangers and cooling system.

REPLACING THE ZINC ANODE

Explains the purpose of the zinc anode and the procedure for its periodic check and replacement.

SEAWATER PUMP MAINTENANCE

Details the annual inspection of the seawater pump impeller and its replacement procedure.

CHECKING / REPLACING THE V-BELT

Explains how to check and adjust the tension of the V-belt for the seawater pump.

CHECKING / REPLACING THE ALTERNATOR V-BELT

Describes how to adjust the belt tension for the alternator and battery charger DC alternator.

ALTERNATOR MAINTENANCE

Notes that the synchronous, self-excited alternator requires minimal maintenance, mainly cleaning.

BATTERY MAINTENANCE

Provides instructions for battery maintenance, including recharging, electrolyte checks, and safety precautions.

LIST OF RECOMMENDED SPARE PARTS

Lists recommended spare parts for the generator, available from Mase Service Network.

PERIODS OF INACTIVITY

Outlines operations to perform when the generator is not used for extended periods to ensure proper storage.

PERIOD CHECKS AND MAINTENANCE

Presents a detailed service schedule indicating checks and maintenance tasks at various intervals.

ANOMALIES, CAUSES AND REMEDIES

HOW TO ORDER THE SPARE PARTS

Guides users on how to order original spare parts through the Mase authorized assistance network.

TRANSPORT, STORAGE, LIFTING AND HANDLING AND PACKAGING

TRANSPORT AND STORAGE

Provides guidelines for transporting and storing the generator, emphasizing protection and environmental considerations.

LIFTING AND HANDLING OF THE PACKED GENERATOR UNIT

Details safe practices and equipment for lifting and handling the packaged generator unit.

GUARANTEE AND RESPONSIBILITY

GUARANTEE

Outlines the warranty period and conditions, specifying what is covered and what is excluded.

LIMITS OF RESPONSIBILITY

Defines MASE GENERATORS S.p.A.'s responsibilities regarding safety, reliability, and performance under specific conditions.

DISPOSAL

DISPOSAL OF THE WASTE MATERIALS DERIVING FROM MAINTENANCE AND SCRAPPING

Provides guidance on the proper disposal of waste materials generated from maintenance and scrapping.

WIRING DIAGRAM

WIRING DIAGRAM IS 9

Presents the detailed electrical wiring diagram for the IS 9 generator model.

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