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MAYO 2000 Series - Service and Maintenance; Service; Fluids and Lubricants

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41
5 SERVICE AND MAINTENANCE
MAINTENANCE SAFETY
• Read and understand all the information con-
tained in the Operator's Manual regarding op-
erating, servicing, adjusting, maintaining and
repairing.
• TurnmachineOFF,shutdownandlockoutpow-
ersupply (safety lockout devicesare available
throughyourMayodealerpartsdepartment),re-
lievehydraulicpressureandwaitforallmoving
partstostopbefore servicing,adjusting,main-
tainingorrepairing.
• Followgoodshoppractices:
- Keepserviceareacleananddry.
- Besureelectricaloutletsandtoolsareprop-
erlygrounded.
- Useadequatelightforthejobathand.
• Makesureallguardsanddoorsareinplaceand
properlysecuredwhenoperatingtheConveyor.
• DonotworkonConveyorelectricalsystemun-
less the power cord is unplugged or the pow-
ersupplyislockedout.Lock-outtag-outpower
source before performing any maintenance
work.
5.1 SERVICE
5.1.1 FLUIDS AND LUBRICANTS
1. Grease:
Use an SAE multi-purpose high temperature
grease with extreme pressure (EP)performance
meeting or exceeding the NLGI #2 rating for all
requirements.
2. Speed Reducer Gear Box Lubricant:
UseaMobilGlygoylesyntheticlubricant150VG
460orequivalent.
Capacities:1qt(1liter)eachgearbox.
3. Hydraulic Oil:
UseMobilDTEFM32orequivalent.
ReservoirCapacity:1USGals,3.78liters.
4. Storing Lubricants:
Yourmachinecanoperateattopefficiencyonlyif
cleanlubricantsareused.Usecleancontainersto
handlealllubricants.Storetheminanareaprotect-
edfromdust,moistureandothercontaminants.
5.1.1.1 RECOMMENDED LUBRICANTS
LubricantType Component Specification
Recommended
Lubricant
Recommended
Temperature/
ServiceInterval
HydraulicReservoir
ISO32,
SyntheticFood
Grade,NSF-H1
MobilSHCCibus32
AllTemperatures/Oil
sampleguidanceor12
months
HydraulicReservoir
ISO32,
FoodGrade,NSF-H1
MobilDTEFM32
10Fto140F/Oilsample
guidanceor12months
GreasedBearings/
Points
FoodGrade MobilgreaseFM222
GreasedBearings/
Points
Non-Food MobilgreaseXHP222
WinsmithWorm
GearReducer
PolyAlkylene
Glycol(PAG)ISO
460NSFH1
MobilGlygoyle460
All/SeeManual
Note:DonotSubstitute
BrowningHelical
GearReducer
Synthetic,PAO
TypeISO220
NSFH1
MobilSHC630orMobil
SHCCibus220(NSFH1)
All/ChangeEveryTwo
Years
AuburnPlanetary
WheelDrives
SAEGL-575w90
MobilDelvacSynthetic
75w90
All/ChangeEveryTwo
Years
MAYOMFG.RECOMMENDSTHEFOLLOWINGMOBILPRODUCTSORTHEIREQUIVALENTS
HydraulicOil
Grease
GearOil
All/Weeklyorasneeded