EasyManua.ls Logo

METRON FD4 User Manual

METRON FD4
34 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Metron, Inc. Date: 03/22/04 Approved: MH DOC#: 586
Revision: P
Date: 03/15/15 Approved: RA Page: 1 of 34
MANUAL FOR MODEL FD4 FIRE PUMP CONTROLLERS
Firmware version 5.02
This manual provides General Information, Installation, Operation, Maintenance and System Set-Up Information for METRON Model
FD-4 Engine Driven Fire Pump Controllers.
TABLE OF CONTENTS
PART I General Information ........................................................................................................................................ PAGE 3
PART II Functions ......................................................................................................................................................... PAGE 3
PART III Operation of the Controller ............................................................................................................................. PAGE 4
PART IV Installation & Test Procedure ......................................................................................................................... PAGE 5
PART V Additional Optional Features ......................................................................................................................... PAGE 9
PART VI Operator Interface Device (OID) Use and Navigation ........................................................................ PAGE 10
PART VII System Set Point Definitions ........................................................................................................................ PAGE 18
PART VIII Alarm and Event Log Messages ................................................................................................................... PAGE 22
PART IX SD Card File Format .................................................................................................................................... PAGE 25
Appendix A Modbus Protocol ........................................................................................................................................... PAGE 29
METRON, INC.
Hubbell Industrial Controls Inc.
4301 Cheyenne Drive, Archdale, NC 27263
www.metroninc.com
Telephone: (336) 434-2800 Ext. 183
Question and Answer IconNeed help?

Do you have a question about the METRON FD4 and is the answer not in the manual?

METRON FD4 Specifications

General IconGeneral
CategoryController
Input Voltage24 VDC
Number of Channels4
Protection ClassIP20
Output Current4 A
Weight0.2 kg

Summary

Part I General Information

Quick Start Feature

Guides user through essential screens for controller setup, initiated by pressing a specific button.

Part II Functions

Automatic Starting From

Details various sources that trigger automatic engine start, such as pressure drops or remote switches.

OID - Operator Interface Device

Describes the OID's role in displaying system data and enabling navigation for settings and alarms.

Auto-Off-Manual Selector Switch

Explains the function of the selector switch for controlling the controller's operating mode.

Automatic Cranking

Details the microprocessor-controlled crank cycle timer with fixed crank and rest periods.

Alarms and Signal Lights

Lists the twenty-two standard lights for visual signals of system status and potential failures.

First Out Annunciation

Explains the feature that highlights the first alarm in a sequence for easier identification.

Part III Operation of the Controller

Automatic Mode Operation

Explains controller standby and automatic engine start sequence upon pressure drop or other demand signals.

Test Mode Operation

Describes how to initiate engine testing by simulating pressure drops, ensuring proper controller function.

Manual Mode Operation

Details manual engine starting via pushbuttons and the role of fuel/water solenoids.

Periodic Self Testing

Explains the timer-based feature for automatic engine test runs on a set schedule.

Sequential Starting

Covers provision for sequential pump starting using adjustable time delays on demand signals.

Pump On Demand

Indicates a command to start and run an additive pump controller due to a demand signal.

Contactor Coil Failure Alarm

Annunciates loss of continuity in engine starting contactors, indicating a potential failure.

Loss of DC Power

Indicates when both batteries are disconnected or turned off, with AC power still available.

ECM Failure Alarms

Applies to electronic engines, signaling problems detected by the Electronic Engine Control Module.

Part IV Installation and Test Procedure

Installation

Details factory assembly, wiring, and installer responsibilities for connecting engine components to the controller.

Test Procedure

Outlines tests for control switch in 'Auto' mode and after installation to ensure proper operation.

Engine Terminal Status Indicator Lights

Explains the LED indicators on the microprocessor module for each engine terminal status.

Battery Lockout Test

Procedure to test the battery lockout function by cycling battery switches and observing indicator lights.

Cranking Cycle Test

Simulates an engine failing to start to test crank/rest periods and failed start indication.

Checking Starting Motor Release

Tests if the starting motor releases promptly at approximately 1/3 engine speed.

Oil Pressure Failure Test

Tests the low oil pressure alarm and indicator light functionality.

Water Temperature Failure Test

Tests the high water temperature alarm and indicator light functionality.

Overspeed Failure Test

Tests the engine overspeed alarm, indicator lights, and engine stop function.

Contactor Coil Failure Alarm Test

Tests the contactor coil failure alarm by simulating a loss of continuity.

Automatic Starting Tests

Verifies automatic engine start based on pressure drops or other demand switches in Auto mode.

Periodic Weekly Start Test

Checks the weekly test start function by verifying engine starts and runs at a preset time.

Setting Program Weekly Test Time

Guides on setting the weekly test start time and duration via configuration screens.

Remote Start Switch Circuits

Details wiring terminals for remote start switches like pushbuttons and deluge valves.

AC Power Failure Starting

Tests the controller's ability to start the engine automatically upon AC power loss.

Normal Operation – Automatic

Explains automatic mode, engine start on demand, and automatic/manual stopping.

Adjustable Sequential Start Timer

Covers timers for sequential starting in multiple pump installations.

Pump Room Alarms

Describes field terminals for various pump room alarms and their silencing.

Part V Additional Optional Features

Foam Pump Option

Details an optional feature to operate an external pressure dump valve for Foam Pump Service.

Battery Charger Operation

Explains the automatic battery chargers, monitoring, and troubleshooting for charger issues.

Part VI Operator Interface Device (OID) Use and Navigation

Common Tasks Performed Using The OID

Describes common OID operations like silencing horns, resetting alarms, and entering test mode.

System Operation and Control Type Buttons

Identifies buttons for system operation and control, including Auto, Manual, and Test modes.

Digital Display With Navigation Buttons

Explains the digital display and navigation buttons for interacting with the controller interface.

Configuration Screens

System Setpoints

Adjusts conditions for starting and stopping the engine, requiring Level 1 password.

User Preferences

Adjusts settings not directly related to engine operation, requiring Level 1 password.

Tech Screens

Factory/technician settings for fine-tuning special systems, requiring Level 2 password.

Analog Signals

Calibrates analog pressure and battery volt readings, requiring Level 2 password.

Auxiliary Alarms

Sets up user programs for monitoring auxiliary signals, requiring Level 2 password.

Changing Values

Provides a step-by-step guide on how to navigate and modify set point values within the configuration screens.

Part VII System Set Point Definitions

Engine Start Pressure

Sets the pressure threshold for automatic engine start in Auto mode. Should be lower than stop pressure.

Engine Stop Pressure

Sets the pressure threshold for stopping the engine in Auto mode or allowing manual stop.

Engine Start Delay Time

Delays engine start in Auto mode upon low pressure or deluge valve signal, useful for pump sequencing.

Engine Automatic Stop Enabled

Enables automatic engine stop after all demands are satisfied and minimum run time is met.

Engine Minimum Run Time

Specifies the minimum engine run duration before automatic stopping, per NFPA 20.

Automatic Weekly Engine Test Run

Enables weekly automatic engine test runs at a preset day and time.

Auto Weekly Engine Test Day Of The Week

Sets the specific day of the week for the automatic weekly engine test to commence.

Auto Weekly Engine Test Start Time

Sets the specific time of day for the automatic weekly engine test to begin.

Auto Weekly Test Length Of Run Time

Defines the duration the engine will run during an automatic weekly test.

Auto Weekly Test Oil/Water Shutdown

Enables engine shutdown on low oil pressure or high water temp during weekly test runs.

Power Failure Engine Startup

Enables automatic engine start when AC power is lost, with a delay to override outages.

Power Failure Engine Start Delay Time

Sets the delay time for starting the engine after AC power loss to override momentary outages.

Pressure Transducer Failure Engine Start

Enables engine start if a faulty pressure transducer is detected or max voltage is sensed.

Failed to start input MB22 for unavailable

Used for external signal of a secondary failed to start alarm.

Shutdown on Low Intake Contact Type

Selects whether the low intake shutdown contact is Normally Open (NO) or Normally Close (NC).

Shutdown On Low Intake Pressure/Lvl

Enables low suction shutdown if a separate suction pressure switch is connected.

Shutdown On Low Intake Trip Time

Sets a timer to override momentary dips in suction pressure before a shutdown occurs.

Low Intake Shutdown Auto Reset

Clears the low intake alarm automatically if the condition clears for the set reset time.

Low Intake Shutdown Auto Reset Time

Sets the time low intake pressure condition must clear for automatic alarm reset.

Pressure Switch Engine Start

Monitors an optional pressure switch closure to start the engine on low pressure in Auto mode.

Deluge Valve Engine Start

Monitors an optional deluge valve switch opening to start the engine in Auto mode.

High System Pressure Alarm

Determines pressure at which High System Pressure variable is turned on, used for variable speed applications.

Engine Lockout Latched

Determines if engine lockout input requires momentary contact to stop or prevent starting.

Remote Start Input Contact Type

Selects whether the remote start contact is Normally Open (NO) or Normally Close (NC).

Configure User Preferences

Guides on setting system real time, date, day of week, and logging preferences.

Set System Real Time Clock

Sets the current 24-hour clock for the FD4 controller.

Set System Date

Sets the current date for the FD4 controller.

Set System Day Of The Week

Sets the local day of the week for the FD4 controller.

Log System Pressure Drop Events

Enables logging of current system pressure when it drops below a set pressure value.

Low Pressure Event Trip Pressure

Sets the desired pressure that triggers a log of system pressure when it drops.

Low Pressure Event Reset Time

Sets the time pressure must be above the trip pressure for the event to be logged as cleared.

Time Between Pressure Log Samples

Sets the frequency for automatic system pressure logging.

Enable Remote Keypad

Enables or disables the remote keypad functionality for controller interaction.

LCD Back Light Mode

Sets the LCD backlight to always on or power save mode.

Language Select

Allows selection between English or Spanish language for the controller display.

Change User Password Level 1

Sets the password required to access system configuration screens.

Save All Settings to SD card

Saves auxiliary alarm configuration parameters to the SD card.

Load All Settings from SD card

Loads auxiliary alarm configuration parameters from the SD card.

Pressure Units

Selects display units for pressure: psi, bar, or kg/cm2.

Engine running chrg failure alarm

Selects whether the charger failure alarm is active while the engine is running.

Charger failure delay time

Sets the delay before the controller signals a charger failure alarm after contacts close.

Modbus Address

Sets the Modbus address for communication when Modbus is enabled.

Modbus Enabled

Enables Modbus protocol via RS485 and disables ASCII text output for the printer.

Modbus/Printer Baud

Sets the baud rate for Modbus or Printer communication.

Modbus Parity

Sets the parity for Modbus communication (Even, Odd, or None).

RESTART WIFI

Restarts Wifi communication for the controller.

Part VIII Alarm and Event Log Messages

Part IX - SD Card File Format

PressXXX.txt file Format

Describes the comma-delimited format for daily pressure log files stored on the SD card.

Events.txt file Format

Describes the comma-delimited format for event log files stored on the SD card.

Data storage capacity on SD card

Specifies the storage capacity for events and pressure logs on the SD card.

Removal of SD memory

Explains the procedure for removing the SD card and the resulting system messages and alarms.

SD Logging Error

Details how the controller detects and reacts to SD card logging errors.

Description of the files stored on the SD memory card

Lists and describes files like EVENTS.TXT, CONFIG.TXT, and PRESS**.TXT stored on the SD card.

Pressure Logging

Explains how pressure logs are created and managed on the SD card with specific file naming conventions.

Events Logging

Explains how event logs are created and managed on the SD card with specific file naming conventions.

Appendix A RS485 Port Usage For Serial Modbus RTU protocol

Modbus Setup From Controller Interface

Guides on configuring Modbus settings like address, baud rate, and parity through controller screens.

Modbus Register Usage Description

Explains access and control of historical logs and real-time clock via Modbus registers.

Real Time Event Monitoring

Describes viewing real-time events via Modbus register 40002 and its 16-bit breakdown.

Modbus Registers for Real Time Events

Lists Modbus registers (40002, 40003, 40004) and their descriptions for real-time event monitoring.

Modbus Registers for System Relays

Lists Modbus registers (40005, 40006) and their descriptions for system relay status.

Setting And Reading The Real Time Clock Through Modbus

Explains how to set and read the controller's real-time clock using Modbus registers.

Miscellaneous Floating Point and Integer Readings

Lists Modbus registers for reading miscellaneous data like battery voltage, amperage, and run hours.

Historical Alarms and Events

Explains viewing historical events and alarms via Modbus registers and setting log pointers.

Event/Alarm Description

Lists event and alarm descriptions with corresponding index numbers for historical logging.

Event/Alarm Description (Continued)

Continues the list of event and alarm descriptions with index numbers for historical logging.

Historical Pressure Readings

Explains viewing historical pressure readings via Modbus registers and scrolling through the log.

PSI Historical Log Data

Lists Modbus registers for PSI historical log index, pressure, and date/time stamp information.

Related product manuals