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Middleby Marshall PS520E User Manual

Middleby Marshall PS520E
40 pages
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installation
& operation
manual
PS520-Series OVENS
Model PS520E
PS520-Series Electric Ovens:English
PS520 Single
PS520 Double
PS520 Triple
©2006 Middleby Marshall Inc.
Part No., 52358
090/6

Table of Contents

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Middleby Marshall PS520E Specifications

General IconGeneral
ModelPS520E
CategoryOven
Conveyor Width20 inches
Belt Width20 inches
TypeConveyor Pizza Oven
Power SupplyElectric

Summary

Safety and Notices

General Safety Warnings

Critical warnings about flammable materials and proper installation to prevent damage or injury.

Warranty and Service Policy

Details on warranty validity, authorized service, and use of genuine parts to maintain coverage.

Warranty Terms and Conditions

U.S.A. Limited Warranty Details

Outlines Middleby Marshall's "No Quibble Limited Warranty" terms for customers in the U.S.A.

Non-U.S.A. Limited Warranty Terms

Specifies the warranty conditions for Middleby Marshall ovens sold outside the United States.

Model Identification and Configurations

PS520 Series Oven Types

Describes the single, double, and triple oven configurations and how they operate independently.

PS520 Oven Specifications

General Oven Specifications

Lists key physical and operational specs like belt width, dimensions, weight, and temperature range.

Electrical Requirements and Specs

Details electrical needs, voltage, phase, amperage, and wiring configurations for various models.

Component Functions and Descriptions

Conveyor, Airflow, and Heating Components

Explains the operation of conveyor motor, blower, cooling fan, air fingers, and electric heaters.

Installation and Unpacking Guide

Oven Unloading and Initial Checks

Instructions for inspecting the oven upon arrival and handling potential shipping damage claims.

Installation Clearance and Ventilation Needs

Details recommended clearances and ventilation requirements for safe operation and servicing.

Installation Kit Parts Listing

Parts for Single/Double Stack Ovens

Lists components included in the installation kit for single and double stack PS520 ovens.

Parts for Triple Stack Ovens

Lists components included in the installation kit for triple stack PS520 ovens.

Oven Dimensional Diagrams

Single Oven Dimensions and Views

Illustrates front, bottom, and back views with key dimensions for a single PS520 oven.

Double/Triple Oven Dimensions

Displays dimensional views for double and triple stacked PS520 oven configurations.

Utility and Ventilation Requirements

Electrical Supply and Circuit Breaker Specs

Outlines electrical specifications, circuit breaker needs, and supply wiring considerations.

Oven Ventilation Guidelines and Needs

Provides recommendations for proper oven ventilation for optimal performance and safety.

Electrical Connections and Power Supply

Oven Data Plate and Voltage Check

Explains how to check the oven data plate and details electric supply requirements for various voltages.

Junction Box and Wiring Guidelines

Describes the junction box connection and general wiring practices for electrical supply.

Oven Control Functions Overview

Control Panel Layout and Switches

Identifies main controls: temperature, blower, heat, and conveyor switches.

Control Operation Safety Warnings

Warns about hazards from rotating parts and electric shock when operating controls.

Control Component Details

Door Safety and Blower Switch Functions

Explains the function of the door safety switch and the two-position blower switch.

Heat Switch and Temperature Controller

Details the operation of the heat switch and the PID temperature controller.

Conveyor Operation and Speed Measurement

Conveyor Speed Digital Control Use

Describes how to adjust conveyor speed using the digital control for bake time settings.

Method for Measuring Conveyor Speed

Provides a method to verify conveyor speed by timing an item passing through the oven.

Daily Oven Operation Procedures

Step-by-Step Oven Start-up

Guide for turning on oven, setting controls, and preparing for baking.

Oven Shutdown and Power Failure Steps

Instructions for safe shutdown and actions during a power failure.

Normal Operation Sequence

Daily Oven Start-up Sequence

Detailed steps for daily operation, including breaker checks, switch settings, and preheating.

Daily Oven Shutdown Sequence

Step-by-step guide for turning off the oven, switch positions, and power disconnection.

Control Panel Interface Explained

Control Panel Indicator Lights

Explains the meaning of indicator lights (SP Lock, Heat On, Set PT, Actual Temp, Overtemp).

Control Panel Keypad Functions

Details the functions of Temperature, Unlock, Set Point, and Arrow keys for adjusting settings.

Quick Troubleshooting Reference

Common Oven Problems and Solutions

Lists symptoms like overcooking, no heat, or no airflow and provides corresponding solutions.

Operational and Power Issues Diagnosis

Guides through troubleshooting no heat, conveyor speed, or no power problems.

Maintenance Safety and Procedures

Essential Maintenance Safety Warnings

Crucial warnings for electrical hazards and proper shutdown before performing maintenance.

Oven Servicing and Relocation Guide

Instructions for safely removing the oven for servicing and its subsequent reinstallation.

Daily Maintenance Tasks

Exterior and Cooling Fan Care

Daily cleaning of exterior and inspection of cooling fan grille and intake.

Conveyor Belt and Crumb Pan Cleaning

Daily cleaning of conveyor belt and crumb pans to remove food particles.

Monthly Maintenance Procedures

Interior Cleaning Precautions and Methods

Advises on cleaning methods, cautions against caustic cleaners or excessive water.

Conveyor Removal for Cleaning Process

Step-by-step guide on removing the conveyor assembly for thorough cleaning.

Conveyor Cleaning and Disassembly

Conveyor Removal Steps

Illustrates the process of lifting and sliding the conveyor to remove it from the oven.

Air Finger Cleaning and Disassembly

Air Finger Disassembly Instructions

Instructions for marking and disassembling air fingers, including blank plates and outer plates.

Air Finger Reassembly Guide

Reassembling Inner and Outer Air Finger Plates

Guidance on reassembling inner/outer plates, ensuring correct alignment and avoiding pinching.

Final Air Finger Installation Steps

Replacing Air Fingers and Tab Alignment

Steps for pushing fingers back, emphasizing correct marking and tab alignment.

End Plug Reinstallation Procedures

Securing End Plugs and Conveyor

Instructions for reinstalling lower/upper end plugs and ensuring they are tightened correctly.

Conveyor Reassembly and Belt Tensioning

Reassembling the Conveyor Assembly

Steps for positioning the conveyor into the oven and reinstalling the extension.

Checking and Adjusting Belt Tension

Procedure for checking conveyor belt tension and guidelines for adjustment.

Conveyor Belt Link Adjustment

Removing Conveyor Belt Links

Step-by-step guide for removing conveyor belt links using pliers, including master links.

Drive Chain Attachment Guide

Reconnecting Drive Chain and Sprockets

Instructions for drive sprocket reassembly, chain attachment, and alignment.

Periodic Maintenance Schedule

3-Month Maintenance Checks

Tasks for 3-month intervals: tightening electrical terminals and checking ventilation.

6-Month Maintenance Checks

Tasks for 6-month intervals: conveyor motor brushes and venting system.

Key Spare Parts Identification

Spare Parts Kit Contents List

Lists essential spare parts in a kit, including control components, motors, and heating elements.

Troubleshooting Common Oven Issues

Cooking Performance Problems and Fixes

Addresses overcooking, no heat, or insufficient airflow issues.

Operational and Power Issues Diagnosis

Guides through troubleshooting no heat, conveyor speed, or no power problems.

E208-240V Wiring Diagram Details

E208-240V 1Ph Schematic Components

Detailed view of the wiring schematic for E208-240V, 50/60 Hz, 1-phase ovens.

E380-480V Wiring Diagram Details

E380-480V 1Ph Schematic Components

Detailed view of the wiring schematic for E380-480V, 50/60 Hz, 1-phase ovens.

CE E230-240V Wiring Diagram Details

CE E230-240V 1Ph Schematic Components

Detailed view of the wiring schematic for CE-certified E230-240V, 1-phase ovens.

CE E380-400V 1Ph Wiring Diagram Details

CE E380-400V 1Ph Schematic Components

Detailed view of the wiring schematic for CE-certified E380-400V, 1-phase ovens.

CE E380-400V 3Ph Wiring Diagram Details

CE E380-400V 3Ph Schematic Components

Detailed view of the wiring schematic for CE-certified E380-400V, 3-phase ovens.

Final Warnings and Company Info

Final Safety and Warranty Notices

Reiterates warnings on installation, servicing, and using authorized parts/personnel.

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