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Deltaweld 500
Miller Deltaweld 500 User Manual
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OWNER’S
MANU
AL
OM-285833D
2021-07
Processes
MIG
(GMA
W)
Welding
Flux
Cored
(FCA
W)
Welding
Air
Carbon
Arc
(CAC-A)
Cutting
and
Gouging
Description
Arc
Welding
Power
Source
For
product
information,
Owner
’s
Manual
translations,
and
more,
visit
www
.MillerWelds.com
Deltaweld
®
500
(208-230/460
V
olt
Model)
2
Table of Contents
Table of Contents
3
Section 1 - Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Additional Hazards for Installation, Operation, and Maintenance
7
California Proposition 65 Warnings
8
Principal Safety Standards
8
EMF Information
8
Section 2 - Consignes de Sécurité - Lire Avant Utilisation
9
Symboles Utilisés
9
Dangers Relatifs au Soudage à L'arc
9
Symboles de Dangers Supplémentaires en Relation Avec L'installation, le Fonctionnement et la Maintenance
11
Proposition Californienne 65 Avertissements
13
Principales Normes de Sécurité
13
Informations Relatives aux CEM
13
Section 3 - Definitions
14
Additional Safety Symbol Definitions
14
Miscellaneous Symbols and Definitions
14
Section 4 - Specifications
15
Features and Benefits
15
Serial Number and Rating Label Location
15
Software Licensing Agreement
15
Information about Default Weld Parameters and Settings
15
Unit Specifications
15
Dimensions and Weight
16
Environmental Specifications
16
Duty Cycle and Overheating
17
Static Output Characteristics
17
Section 5 - Installation
18
Selecting a Location
18
Measuring/Discharging Input Capacitor Voltage before Working on Unit
19
Selecting Input Voltage
20
Selecting Cable Sizes
21
Weld Output Terminals
21
Connecting Weld Output Cables
22
Arranging Welding Cables to Reduce Welding Circuit Inductance
23
Remote 14 Receptacle Information
24
Supplementary Protectors
24
5-10. Electrical Service Guide
25
5-11. Connecting Input Power
26
Section 6 - General Operation
28
Front Panel
28
Typical Connection for GMAW/GMAW-P/FCAW Process
29
Typical Connection for CAC-A Process
30
Section 7 - Maintenance and Troubleshooting
31
Routine Maintenance
31
Blowing out Inside of Unit
31
Fault Codes for Units Without Meters
31
Fault Codes for Units with Meters
32
Fault Code Diagnostics
32
Troubleshooting
33
Section 8 - Electrical Diagrams
34
Warranty
39
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Miller Deltaweld 500 Specifications
General
Brand
Miller
Model
Deltaweld 500
Category
Welding System
Language
English
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