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Continuum 500
Miller Continuum 500 User Manual
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Processes
OM-257 798B
2015
−
02
Continuum
350
And
Continuum
500
Processes
Description
Arc W
elding Power Source
Visit our website at
www.MillerWelds.com
Air Carbon Arc (CAC-A)
Cutting and Gouging
File:
Advanced Manufacturing Systems
MIG (GMA
W)
Welding
Pulsed MIG (GMAW
-P)
Flux Cored (FCA
W
) W
elding
2
Table of Contents
Default Chapter
3
Table of Contents
3
Section 1 − Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Additional Symbols for Installation, Operation, and Maintenance
7
California Proposition 65 Warnings
8
Principal Safety Standards
8
EMF Information
8
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
9
Symboles Utilisés
9
Dangers Relatifs Au Soudage À L'arc
9
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
11
Proposition Californienne 65 Avertissements
13
Principales Normes de Sécurité
13
Informations Relatives Aux CEM
13
Section 3 − Definitions
14
Additional Safety Symbols and Definitions
14
Miscellaneous Symbols and Definitions
16
Section 4 − Specifications
18
Serial Number and Rating Label Location
18
350 Model Specifications
18
Dimensions and Weight
19
Environmental Specifications
19
Static Characteristics
19
Duty Cycle and Overheating
20
Section 5 − Installation
21
Selecting a Location
21
Weld Output Terminals and Selecting Cable Sizes
22
Connecting Weld Output Cables
23
Remote 10 Wire Feeder Control Receptacle RC2 Information
24
Volt Sense Receptacle RC3 Information
24
Supplementary Protector CB1 and Optional Communication Panel
25
Connection Diagram
25
Electrical Service Guide
26
Connecting 3-Phase Input Power
28
Section 6 − Recommended Setup Procedures
30
Welding Circuit
30
Arranging Welding Cables to Reduce Welding Circuit Inductance
31
Points of Mechanics in MIG Welding
32
Arc Blow
33
Basic Welding Troubleshooting
34
Section 7 − Operation
37
Operator Controls
37
Section 8 − Configuration (if Equipped)
38
Accessing Configuration Web
38
Home Screen
38
Setup Screen
39
Arc Management Screen
39
Data Management Screen
40
Help Screen
40
Section 9 − Maintenance & Troubleshooting
41
Routine Maintenance
41
Blowing out Inside of Unit
41
Error Code Troubleshooting Description and Tables
42
Troubleshooting
44
Section 10 − Electrical Diagrams
46
Section 11 − Parts List for 350 and 500 Models
54
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Miller Continuum 500 Specifications
General
Brand
Miller
Model
Continuum 500
Category
Welding System
Language
English
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