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Miller Continuum User Manual

Miller Continuum
56 pages
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Processes
OM-266409D 2016−11
Continuum
Dual Wire Feeder
Processes
Description
Wire Feeder
MIG (GMAW) Welding
Pulsed MIG (GMAW-P)
Flux Cored (FCAW) Welding
File: Advanced Manufacturing Systems
®
For product information,
Owner’s Manual translations,
and more, visit
www.MillerWelds.com

Table of Contents

Questions and Answers:

Miller Continuum Specifications

General IconGeneral
BrandMiller
ModelContinuum
CategoryWelding System
LanguageEnglish

Summary

Introduction from Miller

SECTION 1 - SAFETY PRECAUTIONS

1-1. Symbol Usage

Explains the meaning of various safety symbols used throughout the manual to indicate hazards.

1-2. Arc Welding Hazards

Details the primary hazards associated with arc welding processes and necessary precautions.

1-3. Additional Symbols For Installation, Operation, And Maintenance

Provides additional safety symbols and explanations relevant to the installation, operation, and maintenance of the equipment.

1-4. California Proposition 65 Warnings

Lists chemical warnings mandated by California Proposition 65 regarding potential health risks.

1-5. Principal Safety Standards

References key industry standards and organizations for welding safety and practices.

1-6. EMF Information

Explains electromagnetic fields (EMF) generated by welding and their potential impact on medical implants.

SECTION 3 – DEFINITIONS

3-1. Additional Safety Symbols And Definitions

Illustrates and defines additional safety symbols found on CE products, with their associated warnings.

3-2. Miscellaneous Symbols And Definitions

Presents a glossary of miscellaneous symbols used in the manual, covering various operational parameters and functions.

SECTION 4 – SPECIFICATIONS

4-1. Serial Number And Rating Label Location

Indicates where to find the serial number and rating information for the product.

4-2. Specifications

Details the technical specifications of the wire feeder, including input power, dimensions, and weight.

4-3. Environmental Specifications

Outlines the IP rating and temperature ranges for operating and storing the equipment.

4-4. Wire Type, Size, And Wire Feed Speed Table

Provides a table correlating wire types and sizes with recommended wire feed speeds for different processes.

SECTION 5 – INSTALLATION

5-1. Power Source And Wire Feeder Site Selection

Guides the user on selecting an appropriate location for the power source and wire feeder, considering airflow and movement.

5-2. Feeder Location

Details considerations for positioning the wire feeder, including the use of lifting eyes.

5-3. Mounting Hole Location

Provides dimensions and specifications for mounting holes, indicating the correct bolt size for installation.

5-4. Connection Diagram

Illustrates the complete connection diagram for the power source, wire feeder, gas cylinder, and workpiece.

5-5. Connecting Weld Output Cable

Explains the procedure for correctly connecting the weld output cable, emphasizing proper torque and cleanliness.

5-6. Remote 10 Wire Feeder Control Receptacle RC2 Information

Details the pinout and socket information for the RC2 remote control receptacle on the wire feeder.

5-7. Control Cable Connections

Describes how to connect the control cable between the welding power source and the wire feeder.

5-8. Wire Feeder Lower Front Panel Connections

Identifies the gun trigger receptacles on the lower front panel of the wire feeder.

5-9. Shielding Gas Hose Connection

Instructs on connecting the shielding gas hose to the fitting on the rear of the wire feeder.

5-10. Jog/Retract Switch

Explains the function of the Jog/Retract switch for feeding or retracting wire, and the associated symbols.

5-11. Rotating Drive Assembly

Details how to adjust the drive assembly angle for optimal wire feeding and gun cable management.

5-12. Installing Welding Gun

Provides instructions for installing welding guns, both with and without Accu-Mate connections.

5-13. Installing Wire Guides And Drive Rolls

Guides the user through the process of installing wire guides and drive rolls for proper wire feeding.

5-14. Installing And Threading Welding Wire

Covers the installation of wire spools, drive rolls, and the procedure for threading welding wire through the feeder.

5-15. Wire Feeder User Interface

Presents a diagram of the wire feeder's front panel user interface, identifying all controls and displays.

5-16. Description Of Front Panel Controls

Provides a detailed explanation of each control, button, and indicator on the wire feeder's front panel.

5-17. Wire Feeder Lower Panel Controls

Describes the controls located on the lower front panel of the wire feeder, including jog and trigger functions.

5-18. LCD Home Screen

Illustrates the default LCD home screen, showing the directory path, program information, and navigation soft keys.

5-19. Setup Menu

Details the Setup Menu, allowing users to create, modify, and manage weld programs and configurations.

5-20. Logs Menu

Explains the Logs Menu, providing access to error logs and boot logs for system diagnostics.

5-21. Status Menu

Describes the Status Menu, which displays system status, load bank modes, and Accu-Power mode information.

5-22. Creating, Changing And Saving a Weld Program

Outlines the step-by-step process for creating, modifying, and saving weld programs on the wire feeder.

5-23. Trigger Configuration

Explains how to configure trigger functions such as dual schedule, 4T, and trigger hold for various welding processes.

5-24. Weld Sequence Configuration

Details how to configure weld sequence parameters like preflow, start, crater, and postflow for optimized welding.

5-25. Feedback Configuration

Describes how to set up voltage feedback methods, choosing between Stud Sense and Sense Lead.

5-26. System Menu

Covers the System Menu options, including factory reset, USB functions, software revision, and network settings.

5-27. Factory Reset

Explains the procedure for performing a factory reset to restore default settings on the wire feeder.

5-28. USB Functions

Details how to use USB functions for software updates, program loading/saving, and accessing system settings.

SECTION 6 – MAINTENANCE & TROUBLESHOOTING

6-1. Routine Maintenance

Outlines the recommended routine maintenance schedule for the wire feeder, including checks, changes, and replacements.

6-2. Error Code Troubleshooting Description And Tables

Provides a guide to interpreting LED and LCD error messages and offers solutions for troubleshooting faults.

6-3. Troubleshooting

Lists common troubleshooting issues for wire feeding and motor operation, with suggested remedies.

SECTION 7 – ELECTRICAL DIAGRAM

SECTION 8 – PARTS LIST

WARRANTY

Owner's Record

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