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Miller Continuum - User Manual

Miller Continuum
56 pages
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Processes
OM-266409D 2016−11
Continuum
Dual Wire Feeder
Processes
Description
Wire Feeder
MIG (GMAW) Welding
Pulsed MIG (GMAW-P)
Flux Cored (FCAW) Welding
File: Advanced Manufacturing Systems
®
For product information,
Owner’s Manual translations,
and more, visit
www.MillerWelds.com

Table of Contents

Questions and Answers

Miller Continuum Specifications

General IconGeneral
BrandMiller
ModelContinuum
CategoryWelding System
LanguageEnglish

Summary

Introduction from Miller

SECTION 1 - SAFETY PRECAUTIONS

1-1. Symbol Usage

Explains the meaning of various safety symbols used throughout the manual to indicate hazards.

1-2. Arc Welding Hazards

Details the primary hazards associated with arc welding processes and necessary precautions.

1-3. Additional Symbols For Installation, Operation, And Maintenance

Provides additional safety symbols and explanations relevant to the installation, operation, and maintenance of the equipment.

1-4. California Proposition 65 Warnings

Lists chemical warnings mandated by California Proposition 65 regarding potential health risks.

1-5. Principal Safety Standards

References key industry standards and organizations for welding safety and practices.

1-6. EMF Information

Explains electromagnetic fields (EMF) generated by welding and their potential impact on medical implants.

SECTION 3 - DEFINITIONS

3-1. Additional Safety Symbols And Definitions

Illustrates and defines additional safety symbols found on CE products, with their associated warnings.

3-2. Miscellaneous Symbols And Definitions

Presents a glossary of miscellaneous symbols used in the manual, covering various operational parameters and functions.

SECTION 4 - SPECIFICATIONS

4-1. Serial Number And Rating Label Location

Indicates where to find the serial number and rating information for the product.

4-2. Specifications

Details the technical specifications of the wire feeder, including input power, dimensions, and weight.

4-3. Environmental Specifications

Outlines the IP rating and temperature ranges for operating and storing the equipment.

4-4. Wire Type, Size, And Wire Feed Speed Table

Provides a table correlating wire types and sizes with recommended wire feed speeds for different processes.

SECTION 5 - INSTALLATION

5-1. Power Source And Wire Feeder Site Selection

Guides the user on selecting an appropriate location for the power source and wire feeder, considering airflow and movement.

5-2. Feeder Location

Details considerations for positioning the wire feeder, including the use of lifting eyes.

5-3. Mounting Hole Location

Provides dimensions and specifications for mounting holes, indicating the correct bolt size for installation.

5-4. Connection Diagram

Illustrates the complete connection diagram for the power source, wire feeder, gas cylinder, and workpiece.

5-5. Connecting Weld Output Cable

Explains the procedure for correctly connecting the weld output cable, emphasizing proper torque and cleanliness.

5-6. Remote 10 Wire Feeder Control Receptacle RC2 Information

Details the pinout and socket information for the RC2 remote control receptacle on the wire feeder.

5-7. Control Cable Connections

Describes how to connect the control cable between the welding power source and the wire feeder.

5-8. Wire Feeder Lower Front Panel Connections

Identifies the gun trigger receptacles on the lower front panel of the wire feeder.

5-9. Shielding Gas Hose Connection

Instructs on connecting the shielding gas hose to the fitting on the rear of the wire feeder.

5-10. Jog;Retract Switch

Explains the function of the Jog/Retract switch for feeding or retracting wire, and the associated symbols.

5-11. Rotating Drive Assembly

Details how to adjust the drive assembly angle for optimal wire feeding and gun cable management.

5-12. Installing Welding Gun

Provides instructions for installing welding guns, both with and without Accu-Mate connections.

5-13. Installing Wire Guides And Drive Rolls

Guides the user through the process of installing wire guides and drive rolls for proper wire feeding.

5-14. Installing And Threading Welding Wire

Covers the installation of wire spools, drive rolls, and the procedure for threading welding wire through the feeder.

5-15. Wire Feeder User Interface

Presents a diagram of the wire feeder's front panel user interface, identifying all controls and displays.

5-16. Description Of Front Panel Controls

Provides a detailed explanation of each control, button, and indicator on the wire feeder's front panel.

5-17. Wire Feeder Lower Panel Controls

Describes the controls located on the lower front panel of the wire feeder, including jog and trigger functions.

5-18. LCD Home Screen

Illustrates the default LCD home screen, showing the directory path, program information, and navigation soft keys.

5-19. Setup Menu

Details the Setup Menu, allowing users to create, modify, and manage weld programs and configurations.

5-20. Logs Menu

Explains the Logs Menu, providing access to error logs and boot logs for system diagnostics.

5-21. Status Menu

Describes the Status Menu, which displays system status, load bank modes, and Accu-Power mode information.

5-22. Creating, Changing And Saving a Weld Program

Outlines the step-by-step process for creating, modifying, and saving weld programs on the wire feeder.

5-23. Trigger Configuration

Explains how to configure trigger functions such as dual schedule, 4T, and trigger hold for various welding processes.

5-24. Weld Sequence Configuration

Details how to configure weld sequence parameters like preflow, start, crater, and postflow for optimized welding.

5-25. Feedback Configuration

Describes how to set up voltage feedback methods, choosing between Stud Sense and Sense Lead.

5-26. System Menu

Covers the System Menu options, including factory reset, USB functions, software revision, and network settings.

5-27. Factory Reset

Explains the procedure for performing a factory reset to restore default settings on the wire feeder.

5-28. USB Functions

Details how to use USB functions for software updates, program loading/saving, and accessing system settings.

SECTION 6 - MAINTENANCE & TROUBLESHOOTING

6-1. Routine Maintenance

Outlines the recommended routine maintenance schedule for the wire feeder, including checks, changes, and replacements.

6-2. Error Code Troubleshooting Description And Tables

Provides a guide to interpreting LED and LCD error messages and offers solutions for troubleshooting faults.

6-3. Troubleshooting

Lists common troubleshooting issues for wire feeding and motor operation, with suggested remedies.

SECTION 7 - ELECTRICAL DIAGRAM

SECTION 8 - PARTS LIST

WARRANTY

Owners Record

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