Miller Auto Continuum 500 User Manual (English)

Questions and Answers:

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Courtney NavarroAug 12, 2025
Why is there no weld output from my Miller Auto Continuum 500?
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  davispatriciaAug 12, 2025
  The Miller Welding System might not be producing weld output due to several reasons: * The line disconnect switch could be in the Off position. If so, place the switch in the On position. * The power source switch may be in the Off position. Place the switch in the On position. * A primary power fuse might be blown, or the circuit breaker tripped. Replace the fuse or reset the circuit breaker, and then check the input voltage.
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Alyssa MartinezAug 31, 2025
What causes welding wire to burn back to contact tip at start of weld with Miller Auto Continuum 500?
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  Kimberly McbrideAug 31, 2025
  Welding wire burning back to the contact tip at the start of a weld can be caused by: * A restriction in the wire feed system. Check the inlet cable, gun liner, and wire guides. * Worn drive rolls. Replace the drive rolls. * Wrong size drive rolls. Replace with proper size drive rolls. * Improper start parameters. Adjust start parameters. * Worn contact tip. Replace contact tip. * Wrong size or type of contact tip. Replace with proper size and type contact tip. * Not enough cast in welding wire. Add a wire straightener to put cast in wire.
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Jason SchroederSep 3, 2025
What causes welding wire to burn back to contact tip during welding with Miller Auto Continuum 500 Welding System?
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  Sydney WheelerSep 3, 2025
  Welding wire burning back to the contact tip during welding can be caused by: * A restriction in the wire feed system. Check the inlet cable, gun liner, and wire guides. * Worn drive rolls. Replace the drive rolls. * Wrong size drive rolls. Replace with proper size drive rolls. * Too much or too little drive roll pressure. Adjust drive roll pressure. * Worn contact tip. Replace contact tip. * Wrong size or type of contact tip. Replace with proper size and type contact tip. * Not enough cast in welding wire. Add a wire straightener to put cast in wire.
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wharrellSep 7, 2025
What causes welding wire to burn back to contact tip at end of weld with Miller Welding System?
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  Christopher Flores MDSep 7, 2025
  Welding wire burning back to the contact tip at the end of a weld can be caused by: * Welding power source output not shutting off. Make sure all switches are in correct position, repair power source if necessary. * Burnback setting too high or too long. Adjust burnback setting or turn off completely.