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Miller Millermatic 212 Auto-Set User Manual

Miller Millermatic 212 Auto-Set
48 pages
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Processes
Description
Arc Welding Power Source
and Wire Feeder
OM-238 118D 201004
Visit our website at
www.MillerWelds.com
Millermatic 212
Auto-Set
R
Flux Cored (FCAW) Welding
MIG (GMAW) Welding
File: MIG (GMAW)

Table of Contents

Questions and Answers:

Miller Millermatic 212 Auto-Set Specifications

General IconGeneral
Input Hz60 Hz
Output Amperage Range30 - 210 A
Welding ProcessMIG (GMAW)
Input Phase1-Phase
Wire Feed Speed50 - 700 IPM
Wire Diameter Range0.023-0.045 in (0.6-1.2 mm)

Summary

Section 1 - Safety Precautions - Read Before Using

Symbol Usage and Arc Welding Hazards

Explains symbols, details arc welding hazards, and necessary precautions.

Section 1 - Safety Precautions (Continued)

Specific Safety Hazards

Covers fumes, gases, arc rays, welding fire, flying metal, gas buildup, EMF, noise, and cylinder risks.

Installation, Operation & Maintenance Hazards

Details hazards related to installation, operation, maintenance, moving parts, and wire handling.

California Proposition 65 Warnings

California Proposition 65 warnings about chemicals in fumes and materials.

Section 4 - Installation

Section 5 - Operation

Controls Overview

Explains the function of the various controls on the welding unit.

Weld Parameter Chart

Provides a chart of suggested settings for different welding parameters.

Manual Setup for Welding Parameters

Guide to manually select voltage and wire speed based on metal thickness.

Section 6 - Maintenance & Troubleshooting

Routine Maintenance Schedule

Outlines routine maintenance tasks and their recommended frequency.

Overload Protection and Tip Saver Features

Explains overload protection and tip saver features.

Drive Roll and Wire Guide Replacement

Instructions for changing the drive roll and wire inlet guide.

Aligning Drive Rolls and Wire Guide

Steps for aligning drive rolls and the wire guide.

General Troubleshooting Guide

A table listing common welding troubles and their remedies.

Wire Drive and Gun Troubleshooting

Lists problems and remedies related to wire drive and gun issues.

Section 8 - MIG Welding (GMAW) Guidelines

Limited Warranty

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