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Miller millermatic 200 SKP-35 User Manual

Miller millermatic 200 SKP-35
78 pages
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Table of Contents

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Miller millermatic 200 SKP-35 Specifications

General IconGeneral
Amperage Range30 - 200 A
Input Voltage230 V
Input PhaseSingle Phase
Output Current Range30 - 200 A
Duty Cycle60% at 200 A
Wire Feed Speed50 - 700 in/min
Wire Size Range0.023-0.045 in

Summary

LIMITED WARRANTY

SECTION 1 - SAFETY RULES FOR OPERATION OF ARC WELDING POWER SOURCE

1-2. GENERAL PRECAUTIONS

General safety advice covering burn prevention, toxic fumes, fire, gas, and shock.

1-3. ARC WELDING

Specific safety precautions for arc welding operations.

SECTION 2 - INTRODUCTION

2-3. General Information And Safety

General information and safety instructions for equipment operation.

2-5. Description

Overview of the unit's design and primary use as a DC arc welding system.

SECTION 3 - INSTALLATION

3-2. Running Gear Installation (GMAW Only)

Instructions for installing the running gear and cylinder rack.

SECTION 6 – MAINTENANCE & TROUBLESHOOTING

6-11. Troubleshooting

Guide to diagnosing and resolving common equipment problems.

SECTION 7 - ELECTRICAL DIAGRAMS

Diagram 7-1. Circuit Diagram For Welding Power Source

Shows the main circuit diagram for the welding power source.

Diagram 7-2. Circuit Diagram For Motor Control Board PC1

Provides the circuit diagram for the motor control board.

Diagram 7-3. Circuit Diagram For SKP-35 Panel

Details the circuit diagram for the optional SKP-35 panel.

Diagram 7-4. Circuit Diagram For SKP-35 Panel Circuit Board PC50

Shows the circuit diagram for the SKP-35 panel circuit board.

Diagram 7-5. Wiring Diagram For Welding Power Source

Illustrates the wiring diagram for the welding power source.

SECTION 8 – WELDING TECHNIQUES & TROUBLESHOOTING

8-1. Gas Metal Arc Welding (GMAW)-Continuous Seam

Techniques for performing continuous seam welding with GMAW.

8-2. Gas Metal Arc Welding (GMAW)-Pulsed

Techniques for performing pulsed seam welding with GMAW.

8-3. Gas Metal Arc Welding (GMAW)-Spot

Techniques for performing spot welding with GMAW.

8-6. Troubleshooting The Gas Metal Arc Welding Process

Guide to identifying and correcting issues in the GMAW process.

SECTION 9 AUTO BODY REPAIR APPLICATION

9-1. Pointers For Welding Auto Body Sheet Metal

Tips for welding sheet metal in auto body repair.

9-2. Procedure For Welding Mild Steels

Basic guidelines for welding mild or high-strength steels.

9-3. Procedures For Welding Door Panels

Steps for repairing door panels in automotive applications.

9-5. Procedures For Welding Fenders And Quarter Panels

Steps for welding car fenders and quarter panels.

9-6. Welding Frames And High Strength (HSS) Steels.

Techniques for welding high-strength steels in automotive frames.

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