Why does my Miller Copilot display a welder communication error?
A welder communication error indicates a communication issue between the cobot and the welder. To resolve this, cycle the system power at the disconnect located on the back side of the system.
How to troubleshoot a Miller Copilot Welding System welder that does not turn on?
If the welder doesn't turn on, first check if the customer-supplied disconnect is in the ON position. If not, switch it on. If the problem persists, have qualified personnel check the customer-supplied disconnect for blown fuses.
What to do if the Miller Copilot Welding System has no drive power and shows an Emergency Stop Error?
If there's no drive power and an Emergency Stop Error is displayed with a solid red light, the Operation or Pendant Estop was likely activated. Check both E-Stop switches to ensure they are not activated. Also, check the Teach Pendant cable and the Operation Box cable.
What to do if my Miller Welding System cobot does not turn on?
If the cobot does not turn on, check to see if the 120V cord coming from the cobot system's main disconnect is plugged into the wall outlet receptacle. If it is plugged in, have qualified personnel check to see if 120 VAC is available at the wall outlet.
General| Brand | Miller |
|---|---|
| Model | Copilot |
| Category | Welding System |
| Language | English |
Explains safety symbols used in the manual to indicate potential hazards and warnings.
Details general hazards associated with arc welding, including electric shock, fumes, and arc rays.
Covers hazards related to moving parts, electrical connections, and environmental factors during setup and use.
Outlines safety procedures and precautions required for performing maintenance and repair tasks on the equipment.
Provides warnings regarding chemical exposure, specifically lead, known to cause cancer and reproductive harm.
Lists key safety standards and regulations applicable to welding, robots, and industrial equipment.
Discusses electromagnetic fields (EMF) generated by welding and their potential interference with medical implants.
Provides definitions and explanations for additional safety symbols used in the manual.
Defines various miscellaneous symbols used in the manual, including electrical and operational indicators.
Indicates where to find the serial number and rating information for the product.
Provides information and terms related to the software licensing agreement for the system.
Explains default weld parameters and settings, emphasizing user responsibility for evaluation and adjustment.
Details technical specifications for the Cobot system, including power, dimensions, and weight.
Identifies and labels the various components of the Cobot system, showing front and rear views.
Presents detailed dimensional drawings of the Cobot system from front, side, and top views.
Describes the specifications and features of the system's table platen, including hole patterns and dimensions.
Provides instructions and safety precautions for moving the Cobot system, including crating and lifting.
Specifies the necessary site requirements and clearance for installing the Cobot system safely.
Details the procedure for leveling the system using leveling mounts for stable operation.
Offers guidance on electrical service requirements, including voltage, current, and conductor sizing.
Explains how to safely connect the 3-phase input power to the Cobot system, including grounding.
Describes the procedure for connecting the 120 VAC input power to the system.
Details the connections for shielding gas and cooler systems, specific to the CE model.
Provides step-by-step instructions for installing and threading the welding wire through the system.
Describes the function and operation of the main control buttons and switches on the operation box.
Explains the meaning of the different colored lights on the signal tower, indicating system status.
Details the functions of the puck buttons used for programming and operating the cobot.
Explains how to use the joystick for precise manual movement and positioning of the cobot arm.
Describes the operator station's emergency stop button and its function to halt the system.
Details the emergency stop button on the teach pendant for immediate system shutdown.
Identifies the lockout/tagout point for safe isolation of power during maintenance.
Outlines the sequence of steps for powering up the Cobot welding system.
Explains how to log into the system as an Operator or Administrator.
Introduces key concepts for basic system setup and operation settings.
Lists and describes the cobot's inputs and outputs for system operation and troubleshooting.
Provides steps for starting and running a program automatically in Auto Mode.
Explains the requirement to set the system to Teach Mode for programming new tasks.
Lists essential checks for hardware and cables before programming to ensure proper operation.
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