6809490A38-O September 28, 2004 25
Level 1 and 2 Service Manual Disassembly
Removing and Replacing the Front Flip Cover
1. Remove the battery cover, battery, SIM card, antenna, rear housing, and
transceiver board assembly, and flip assembly as described in the procedures.
2. Use tweezers, remove the 4 rubber screw covers from the flip. Retain the screw
covers for reassembly.
3. Using a Torx driver with a T-6 bit, remove the 4 screws at each corner of the
flip. Retain the screws for reassembly. See Figure 13.
4. Using a small screw driver, gently pry the front flip cover off of the flip assembly
5. To replace, align the 2 hooks at the hinge side of the front flip cover on the flip
assembly and snap it into place.Replace the 4 screws and tighten to a final
torque setting of 1.5 inch pounds. Do not over tighten.
6. Replace 4 rubber screw covers.
7. Replace the flip assembly, transceiver board assembly, rear housing, antenna,
SIM card, battery, and battery cover as described in the procedures.
Figure 13. Removing the Front Flip Cover
Screw Cover/Screw
Locations
Front Flip Cover
(Pry Here)
Flip Assembly
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