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MTH M50 SERIES - User Manual

MTH M50 SERIES
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Section M50 • L50
Page 501
Dated
October 2010
97-4624-01-588
M50 • L50 SERIES
Pump Manual
HORIZONTAL CLOSE COUPLED
VERTICAL CLOSE COUPLED
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Summary

General Instructions

Inspection of Equipment

Inspect equipment for damage or missing components upon receipt and report any issues.

Storage

Store pumps in a dry location with protective coatings, and add corrosion inhibitor for storage over 30 days.

Placing Stored Pumps Into Service

Clean, flush, and carefully turn stored pumps. Loosen bolts if impeller is stuck.

Application Considerations

Covers electrical wiring, construction materials, valves, and system design for pump operation.

Recommended Spare Parts

Lists recommended spare parts for critical services, important services, routine maintenance, and troubleshooting.

Installation

Location

Choose a location considering elevation, accessibility, and clearance for inspection and servicing.

Foundation

Ensure a rigid foundation to absorb vibrations and maintain alignment, using appropriate bolts.

Leveling

Level the pump and motor assembly using shims to correct distortion and ensure proper alignment.

Alignment

Align flexible coupled pumps by checking parallel and angular alignment and correcting with shims.

Piping

Ensure piping is correctly sized, supported, and not forced into place to avoid misalignment.

Operation

Rotation

Confirm correct motor rotation direction, usually clockwise, and how to correct if wrong.

Inlet and Outlet Locations

Describes pump inlet and discharge port locations for various configurations.

Foreign Material

Emphasizes preventing foreign material larger than 25 microns to avoid pump damage.

Electrical

Follow electrical codes and ensure correct motor rotation and wiring connections.

Adjustments

No adjustments are necessary or advisable on new pumps other than those for installation.

Cooling Water

Consider cooling seals and materials when transferring hot fluids to ensure seal life.

Priming

Ensure pumps are completely filled with liquid before operation to prevent damage.

Starting

Follow procedures for first-time start-up, ensuring proper rotation, priming, and free turning.

Stopping

Stop the pump with the least discharge head possible to minimize strain and power consumption.

Service

Preliminary

Disconnect power, note wiring, and disconnect piping before unbolting the pump or motor.

Disassembly Vertical Single Stage on C3 Motors

Step-by-step guide for disassembling a vertical single-stage pump on C3 motors.

Disassembly Multistage on C3 Motors; P3 Bearing Frames

Procedure for disassembling multistage pumps with C3 motors or P3 bearing frames.

Disassembly Multistage on C30 Motors; P30 Bearing Frames

Procedure for disassembling multistage pumps with C30 motors or P30 bearing frames.

Inspection of Components

Clean and inspect all parts for wear, corrosion, and proper clearances; replace as needed.

Reassembly Vertical Single Stage on C3 Motors

Detailed steps for reassembling a vertical single-stage pump with C3 motors.

Reassembly Multistage on C3 Motors; P3 Bearing Frames

Step-by-step guide for reassembling multistage pumps with C3 motors or P3 bearing frames.

Reassembly Multistage on C30 Motors; P30 Bearing Frames

Detailed instructions for reassembling multistage pumps with C30 motors or P30 bearing frames.

Testing and Final Adjustments

Final checks and adjustments before placing the pump into service.

Preliminary P3 and P30

Initial steps for servicing bearing pedestals, including disconnects and disassembly preparation.

Disassembly (P3)

Tools and procedures for disassembling P3 bearing pedestals.

Disassembly (P30)

Tools and procedures for disassembling P30 bearing pedestals.

Reassembly (P3)

Tools and procedures for reassembling P3 bearing pedestals.

Reassembly (P30)

Tools and procedures for reassembling P30 bearing pedestals.

Testing and Final Adjustments P3 Units

Final testing and adjustments for P3 units, checking for free rotation and proper seal function.

Troubleshooting

Failure to Pump

Diagnose reasons for pump failure, including speed, priming, head, suction lift, and rotation.

Reduced Capacity

Identify causes for reduced pump capacity, such as speed, suction lift, NPSH, or mechanical damage.

Reduced Pressure

Troubleshoot low pressure issues, including speed, air/vapor in liquid, and mechanical wear.

Pump Loses Prime After Starting

Address issues causing prime loss, like suction line leaks, air ingress, or insufficient NPSH.

Excessive Power Consumption

Investigate high power draw due to speed, discharge head, specific gravity, viscosity, or damage.

Pump Vibrates Or Is Noisy

Diagnose vibration or noise from misalignment, insecure mounting, piping load, or damage.

Mechanical Problems

Identify mechanical issues like bearing life, pump lock-up, leaks, or damage from improper assembly.

Seal Leakage

Troubleshoot seal leaks caused by worn components, improper installation, or shaft pitting.

Parts and Repair Services

Parts

Information on obtaining repair parts through authorized representatives or distributors.

Repair Service

Guidance on obtaining repair service for MTH pumps, including factory returns.

Warranty Service

Procedures for making warranty claims, including necessary details and return authorization.

Motors, Mechanical Seals, and Accessories

Service for components not manufactured by MTH should be obtained from their respective manufacturers.

Limited Warranty

MTH M50 SERIES Specifications

General IconGeneral
SeriesM50
CategoryWater Pump
Voltage230/460V
Insulation ClassF
ModelM50 SERIES
MaterialCast Iron
Inlet Size2 inch
Outlet Size2 inch
Phase3 Phase
Power SupplyElectric