4.8 After stopping the engine 118
4.9 Plant cleaning 119
5 Maintenance
5.1 Maintenance task reference table [QL1] 120
6 Troubleshooting
6.1 ECU alarms 121
6.2 Troubleshooting 132
6.3 LOP fault messages 135
7 Task Description
7.1 SOLAS 140
7.1.1 SOLAS shielding as per MTN 5233 –
Installation 140
7.1.2 SOLAS shielding – Installation 141
7.1.3 Installation locations for SOLAS shielding 142
7.1.4 Installation locations for SOLAS shielding 147
7.2 Engine 153
7.2.1 Engine – Barring manually 153
7.2.2 Engine – Barring with starting system 154
7.3 Cylinder Liner 155
7.3.1 Cylinder liner – Endoscopic examination 155
7.3.2 Instructions and comments on endoscopic
and visual examination of cylinder liners 157
7.4 Crankcase Breather 159
7.4.1 Crankcase breather – Oil separator element
replacement, diaphragm check and
replacement 159
7.4.2 Crankcase breather – Cleaning oil separator
element 161
7.4.3 Crankcase breather – Oil separator
replacement, diaphragm check and
replacement 162
7.5 Valve Drive 164
7.5.1 Valve clearance – Check and adjustment 164
7.5.2 Cylinder head cover – Removal and
installation 167
7.6 Injection Pump / HP Pump 168
7.6.1 Injection pump – Replacement 168
7.6.2 Injection pump – Removal and installation 169
7.7 Injection Valve / Injector 172
7.7.1 Injector – Replacement 172
7.7.2 Injector – Removal and installation 173
7.8 Fuel System 177
7.8.1 HP fuel line – Pressure pipe neck
replacement 177
7.8.2 Fuel – Draining 179
7.8.3 Fuel system – Venting 180
7.9 Fuel Filter 182
7.9.1 Fuel filter – Replacement 182
7.9.2 Fuel prefilter – Differential pressure check and
adjustment of gauge 184
7.9.3 Fuel prefilter – Draining 185
7.9.4 Fuel prefilter – Flushing 186
7.9.5 Fuel prefilter – Filter element replacement 188
7.10 Charge-Air Cooling 190
7.10.1 Intercooler – Checking condensate drain line
for coolant discharge and obstruction 190
7.11 Air Filter 191
7.11.1 Air filter – Replacement 191
7.11.2 Air filter – Removal and installation 192
7.12 Air Intake 193
7.12.1 Service indicator – Signal ring position check
(optional) 193
7.13 Starting Equipment 194
7.13.1 Starter – Condition check 194
7.14 Lube Oil System, Lube Oil Circuit 195
7.14.1 Engine oil – Level check 195
7.14.2 Engine oil – Change 196
7.15 Oil Filtration / Cooling 197
7.15.1 Oil dipstick – Marking 197
7.15.2 Engine oil filter – Replacement 198
7.15.3 Centrifugal oil filter – Cleaning and filter-
sleeve replacement 200
7.16 Coolant Circuit, General, High-
Temperature Circuit 203
7.16.1 Drain and venting points 203
7.16.2 Engine coolant – Level check 208
7.16.3 Engine coolant – Change 209
7.16.4 Engine coolant – Draining 210
7.16.5 Engine coolant – Filling 211
7.16.6 HT coolant pump – Relief bore check 212
7.16.7 Engine coolant – Sample extraction and
analysis 213
7.17 Raw Water Pump with Connections 214
7.17.1 Raw water pump – Relief bore check 214
7.18 Belt Drive 215
7.18.1 Drive belt – Condition check 215
7.19 Battery-Charging Generator 216
7.19.1 Battery-charging generator drive – Drive belt
check and adjustment 216
4 | Table of Contents | MS150031/05E 2013-01
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