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MULTISPAN UTC-421G - User Manual

MULTISPAN UTC-421G
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UTC-421G
PV = Process Value
SV = Set Value
TEMPERATURE CONTROLLER
DISPLAY AND KEYS:
CONTROL METHOD:
DIMENSION:
OUTPUT SPECIFICATION:
POWER SUPPLY:
ENVIRONMENT CONDITION:
Display
Heating
Size
Keys
Cooling
Panel Cutout
Power Consuption
(VA Rating)
Relative Humidity
Protection Level
Relay
Output Signal
Supply Voltage
Operating Temp.
Relay Type
Rating
Upper: 4 digit, 7 segment, 0.56”
1) PID control with Auto-Tuning
Lower: 4 digit, 7 segment, 0.33”
2) ON-OFF control
48 (H) x 48 (W) x 95 (D) mm
100 to 270V AC, 50-60Hz
0°C to 55°C
UP to 95% RH
(non-condensing)
IP-65 (Front side) As per IS/IEC
60529 : 2001
1 Nos
12V DC, 30mA DC
(On-Off condition)
Relay parallel to SSR
1C/O (NO-C-NC)
10A, 230V AC / 28V DC
SET, INC, DEC, ENT
ON-OFF control
45 (H) x 45 (W) mm
4VA @ 230V AC MAX
Relay Output
SSR Drive Output
TECHNICAL SPECIFICATION
48
95
45
45
3
MECHANICAL INSTALLATION
TERMINAL CONNECTION
48
Outline Dimension (mm)
Panel Cutout
Dimension (mm)
6
6
6
8
8
7
7
7
3-Wire RTD
2-Wire RTD
Thermocouple
Install jumper
when using
2 Wire RTD
Sensor input
+
www.multispanindia.com
T/C
+
+
RTD
-
-
NC
C
Relay
NO
O/P
SSR
100
270V AC
1
2
3
4
5
L
N
6
7
8
9
10
~
50/60 HZ
4VA
Sensor Input
Input Types
Resolution
Indication
Input
Range
0 to 600°C
0.0 to 400.0°C
0 to 1200°C
-50 to 400°C
0.0 to 500.0°C
-50.0 to 400.0°C
J
J.1
K
PT-100
K.1
PT.1
J,K,PT-100 = 1°C
±1% of FSD ± 1°C
J.1,K.1,PT.1 = 0.1°C
INPUT SPECIFICATION:
Accuracy
UTC 421G
!
Made in India
Display Color:
Upper : White Or Red
Lower : Green
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Summary

Technical Specifications

Input Specifications

Details supported input types, their ranges, and resolution.

Output Specifications

Information on relay output type, rating, and SSR drive output.

Power Supply

Specifies supply voltage, frequency, and power consumption.

Environment Conditions

Defines operating temperature and relative humidity limits.

Control Methods

Lists supported heating and cooling control modes.

Display and Keys

Display Details

Describes the upper and lower display segments and colors.

Key Functions

Lists the keys on the controller and their primary functions.

Dimensions and Installation

Device Dimensions

Provides overall unit size and panel cutout dimensions.

Mechanical Installation

Guidelines for fitting the unit into a control panel.

Terminal Connections

Diagram showing sensor input and power terminal assignments.

Operation and Safety

Status LED Description

Explains the meaning of the status indicator LEDs.

Key Operation

Details how to use the controller's buttons for various functions.

Safety Precautions

General safety instructions for personnel and instrument.

Warning Guidelines

Specific warnings regarding electrical shock and wiring.

Installation and Maintenance

Installation Guidelines

Recommendations for installing the unit within a control panel.

Mechanical Installation Details

Specifics on panel cutout, terminal use, and wiring.

Maintenance

Instructions for cleaning and care of the instrument.

Parameter Settings

Error Display

Codes displayed for sensor connection or range errors.

Set Point Setting

How to adjust the process value and set point.

Factory Setting

Procedures for entering factory settings and applying them.

Parameter Range

Defines the configurable range for various parameters.

Control Functions

Control Parameter Setting

How to set PID parameters like Proportional Band and Integral time.

Auto Tuning Function

Explanation of the automatic tuning process for PID parameters.

ON-OFF Control (Heating)

Diagram illustrating ON-OFF control logic for heating.

ON-OFF Control (Cooling)

Diagram illustrating ON-OFF control logic for cooling.

Summary

Technical Specifications

Input Specifications

Details supported input types, their ranges, and resolution.

Output Specifications

Information on relay output type, rating, and SSR drive output.

Power Supply

Specifies supply voltage, frequency, and power consumption.

Environment Conditions

Defines operating temperature and relative humidity limits.

Control Methods

Lists supported heating and cooling control modes.

Display and Keys

Display Details

Describes the upper and lower display segments and colors.

Key Functions

Lists the keys on the controller and their primary functions.

Dimensions and Installation

Device Dimensions

Provides overall unit size and panel cutout dimensions.

Mechanical Installation

Guidelines for fitting the unit into a control panel.

Terminal Connections

Diagram showing sensor input and power terminal assignments.

Operation and Safety

Status LED Description

Explains the meaning of the status indicator LEDs.

Key Operation

Details how to use the controller's buttons for various functions.

Safety Precautions

General safety instructions for personnel and instrument.

Warning Guidelines

Specific warnings regarding electrical shock and wiring.

Installation and Maintenance

Installation Guidelines

Recommendations for installing the unit within a control panel.

Mechanical Installation Details

Specifics on panel cutout, terminal use, and wiring.

Maintenance

Instructions for cleaning and care of the instrument.

Parameter Settings

Error Display

Codes displayed for sensor connection or range errors.

Set Point Setting

How to adjust the process value and set point.

Factory Setting

Procedures for entering factory settings and applying them.

Parameter Range

Defines the configurable range for various parameters.

Control Functions

Control Parameter Setting

How to set PID parameters like Proportional Band and Integral time.

Auto Tuning Function

Explanation of the automatic tuning process for PID parameters.

ON-OFF Control (Heating)

Diagram illustrating ON-OFF control logic for heating.

ON-OFF Control (Cooling)

Diagram illustrating ON-OFF control logic for cooling.

Overview

The MULTISPAN UTC-421G is a temperature controller designed for precise temperature management in various applications. Its primary function is to regulate temperature using either PID control with auto-tuning or ON-OFF control methods, supporting both heating and cooling operations.

Function Description

The device features a dual display, showing both the Process Value (PV) and the Set Value (SV). The upper display, with 0.56" digits, indicates the PV, while the lower display, with 0.33" digits, shows the SV. The display color for the upper PV can be either white or red, and the lower SV display is green.

It supports a wide range of input types, including J, J.1, K, K.1, PT-100, and PT.1 thermocouples and RTDs, allowing for temperature measurement across different ranges and resolutions (1°C or 0.1°C). The controller provides a relay output (1 C/O, 10A, 230V AC / 28V DC) and an SSR drive output (12V DC, 30mA DC) for controlling external heating or cooling elements. The relay and SSR outputs operate in parallel.

The control methods include PID control with an auto-tuning function and ON-OFF control. PID auto-tuning automatically calculates and sets the Proportional band (Pb), Integral time (It), Derivative time (dt), and cycle time based on the process characteristics, simplifying setup. During auto-tuning, a dedicated LED indicator turns ON. If power is interrupted during auto-tuning, the process will restart upon power restoration. For ON-OFF control, the device manages heating or cooling by switching the output ON or OFF based on the set value and hysteresis, with an optional delay time for cooling.

The device incorporates several safety features, including an IP-65 rating for the front side, protecting against dust and water ingress. Error codes like "OPEN" (sensor not connected, over range, or sensor break) and "Sr.E" (sensor connection reversed) are displayed to help diagnose issues.

Usage Features

The UTC-421G is designed for ease of use with a straightforward key operation. The front panel includes "TUNE," "SET," and "ENT" buttons, along with increment (▲) and decrement (▼) keys.

  • Parameter Setting: Users can enter parameter setting mode by pressing the "SET" key. Values can be incremented or decremented using the ▲ and ▼ keys, and saved by pressing "ENT."
  • Auto-Tuning: PID auto-tuning can be initiated or stopped by pressing the "SET" key for 6 seconds.
  • Factory Settings: The device allows access to factory settings by pressing the ▲ and ▼ keys simultaneously for 3 seconds, providing options to apply or escape default values.
  • Basic Configuration: A password-protected basic configuration menu allows users to set input type, output type (heating/cooling), relay mode, control action (PID/ON-OFF), hysteresis, delay time, set low limit, set high limit, and offset.
  • Control Parameters: For PID control, users can adjust the proportional band, integral time, derivative time, cycle time, and manual reset.
  • Terminal Connections: The device provides clear terminal connections for power supply (100-270V AC), sensor input (thermocouple or RTD), relay output (NC, C, NO), and SSR output. Specific wiring instructions are provided for 2-wire and 3-wire RTDs, including the need for a jumper for 2-wire RTDs.

Maintenance Features

The manual provides clear guidelines for installation and maintenance to ensure safe and reliable operation.

  • Safety Precautions: Emphasizes the importance of turning off power during wiring, avoiding contact with terminals when powered, and using appropriate wiring materials to prevent electric shock and reduce electromagnetic interference.
  • Installation Guidelines: Recommends installing the device as part of a main control panel, preventing foreign objects from entering the product, and installing a circuit breaker or mains switch for easy power ON/OFF. It also advises against placing the instrument near heating sources or caustic vapors and specifies the use of crimp terminals with a tightening torque of 1.2 N.m.
  • Cleaning: The equipment should be cleaned regularly to prevent blockage of ventilating parts. A clean, soft cloth should be used, and isopropyl alcohol or other cleaning agents should be avoided.
  • Component Replacement: The manual explicitly states that the fusible resistor must not be replaced by the operator, indicating that internal repairs should be handled by qualified personnel.

The UTC-421G is a robust and user-friendly temperature controller designed for a variety of industrial and commercial applications requiring precise temperature regulation.

MULTISPAN UTC-421G Specifications

General IconGeneral
Control MethodPID, On/Off
Number of Outputs2
CommunicationRS-485 Modbus RTU
Input TypeThermocouple, RTD
Output TypeRelay, 4-20 mA
Display TypeLED
Power Supply100-240V AC, 50/60Hz, 24V DC
WeightApproximately 150g

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