2205B0JE-DA-J-N_2014.05.
5 Maintenance and Inspection
Screw Compressor J-series 5.2 Maintenance List
5-3
Daily inspection items
Based on the operating log, check the following points.
Table 5-1 Daily Inspection Items
Inspection Items Inspection Contents Check Items/Actions
Compressor
Operating hours h Total operating hours Judgment of periodic
maintenance timing
Suction pressure
MPa
Note 1
Difference from the set value
of evaporation temperature
equivalent pressure
Contamination on the cooling
pipe surface
Temperature, flow rate, etc. of
the object to be cooled
Discharge pressure Mpa Difference from cooling water
temperature equivalent
condensing pressure
Contamination on condenser
cooling pipes
Non-condensable gases mixed
into the system
Quantity, temperature, etc. of
cooling water
Oil supply pressure MPa Difference from discharge
pressure
Whether differential pressure is
decreasing
Operation with liquid flow-back
Whether compressor parts are
worn
Oil filter pressure loss MPa Pressure difference between
oil filter inlet and outlet
Contamination of lubricant
Clogging of oil filter
Suction temperature °C Whether within upper and
lower limits
Temperature, flow rate, etc. of
the object to be cooled
Degree of superheat
for suction
°C Whether degree of
superheat is proper
Adjust expansion valve
Insufficient refrigerant flow
Discharge
temperature
°C Whether within upper limit Non-condensable gases mixed
into the system
Oil supply temperature,
insufficient oil supply
Compressor failure
Oil supply
temperature
°C Whether within upper and
lower limits
Contamination on cooling pipes
of oil cooler
Capacity control
Indicated load
%
Whether operation is normal Damage to solenoid valve coil
Improper adjustment of manual
control valve of electromagnetic
assembly
Leak from mechanical
seal
mL/h
Leak per hour Mechanical seal failure
Variable Vi valve
position (L, M, H)
Whether port position is
appropriate for operating
conditions
Damaged solenoid valve coil
Position sensor failure
Noise and vibration Abnormal noise/vibration Compressor failure
Others
Motor current A Whether it is higher than the
current at test run
Compressor failure
Motor failure
Oil level of oil
separator
- Oil level Oil loss
Replenish oil
Fluid level in the
receiver
- Fluid level Replenish refrigerant
Check for refrigerant
leak
-
leak or not The machine room and the load
side facilities
Note 1 : Unless otherwise noted, the pressure unit MPa represents the gauge pressure in this manual.
Compressor