Napoleon 9600 Series User Manual

W415-0973 / B / 08.28.13
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TABLE OF CONTENTS
1.0 INTRODUCTION 3
2.0 SAFETY SYMBOLS AND WARNINGS 4
2.1 SAFETY RULES 5
2.2 CODES 6
3.0 FURNACE SIZING 8
4.0 LOCATION OF UNIT 9
4.1 GENERAL GUIDELINES 9
4.2 OTHER CONSIDERATIONS 9
4.3 INSTALLATION IN UPFLOW, DOWNFLOW OR HORIZONTAL POSITIONS 10
4.4 AIR CONDITIONING 11
5.0 COMBUSTIBLE CLEARANCES 11
6.0 DUCTWORK 12
6.1 DUCTWORK STEPS 13
7.0 VENTING AND COMBUSTION PIPING 14
7.1 ACCEPTABLE MATERIALS IN CANADA 14
7.2 ACCEPTABLE MATERIALS IN UNITED STATES 14
8.0 NON-DIRECT VENT FURNACE INSTALLATIONS USING INDOOR COMBUSTION AIR (ONE PIPE SYSTEM) 15
8.1 DETERMINING COMBUSTION AIR 16
8.1.1 CASE 1: FURNACE LOCATED IN A UNCONFINED SPACE 16
8.1.2 CASE 2: FURNACE LOCATED IN A CONFINED SPACE 16
8.1.3 CASE 3: FURNACE LOCATED IN A CONFINED SPACE, OUTDOOR AIR FROM ATTIC OR CRAWL SPACE 17
8.1.4 CASE 4: FURNACE LOCATED IN A CONFINED SPACE, OUTDOOR AIR DUCTED HORIZONTALLY 18
8.1.5 CONNECTION TO FURNACE NON-DIRECT VENT 18
9.0 VENTING GUIDELINES 19
9.1 VENT TERMINATION 20
9.2 IN CANADA 21
9.3 IN UNITED STATES 21
9.4 FURNACE VENTING INSTALLATIONS 22
9.4.1 NON-DIRECT VENT INSTALLATION USING INDOOR COMBUSTION AIR (ONE PIPE SYSTEM) 22
9.4.2 DIRECT VENT INSTALLATION USING OUTDOOR COMBUSTION AIR (TWO PIPE SYSTEM) 22
9.4.3 COMBUSTION AIR 22
10.0 TERMINATIONS 23
10.1 COMBUSTION AIR 23
10.2 EXHAUST 23
10.3 CONCENTRIC VENTING KIT 23
10.4 CONCENTRIC VENT TERMINATION INSTALLATION INSTRUCTIONS 23
10.5 LOCATION 23
10.6 MULTIPLE VENTING 24
11.0 ROUTING OPTIONS 27
11.1 EXHAUSTER ROTATION INSTRUCTIONS & PRESSURE SWITCH MOUNTING 27
11.2 CONDENSATE DRAINS 28
11.3 PREPARATIONS FOR VENT AND DRAINING OPTION 28
11.4 DRAIN HOSE INSTALLATION 32
11.4.1 DRAIN PIPING 32
11.4.2 PRIMING CONDENSATE TRAP 33
11.5 ALTERNATE CONDENSATE DRAIN PIPING INSTALLATION USING PVC OR CPVC 33
11.6 CONDENSATE NEUTRALIZERS 34
12.0 GAS SUPPLY AND PIPING 35
12.1 GAS SUPPLY 35
12.2 GAS PIPING 35
12.3 GAS INLET PRESSURE 36
12.4 LEAK TESTING 36
12.5 PURGING GAS LINES 36
13.0 CONVERSIONS 37
13.1 HIGH ALTITUDE CONVERSION 37
13.2 CONVERSION STEPS 37
13.3 CHECKING THE INLET GAS PRESSURE 37
13.4 SETTING THE MANIFOLD GAS PRESSURE 38
13.5 CHECKING FURNACE INPUT 39
14.0 ELECTRICAL SPECIFICATIONS 40
14.1 ELECTRICAL WIRING AND CONNECTIONS 40
14.2 FURNACE CONNECTION 41

Napoleon 9600 Series Specifications

General

AFUE Rating	96%
Blower Type	Variable speed
Gas Valve	Modulating
Ignition System	Hot surface ignition
Fuel Type	Natural gas or propane
Heat Exchanger	Stainless steel
Blower Motor	ECM
Heat Exchanger Warranty	Lifetime limited
Parts Warranty	10 years
Vent Size	2" or 3"
Stages	2-stage
Heating Capacity	40, 000 - 120, 000 BTU