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Napoleon 9600 Series User Manual

Napoleon 9600 Series
76 pages
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IOM
W415-0919 / E / 09.05.13
UM
PG
59
$10.00
INSTALLER: PLEASE FAMILIARIZE YOURSELF WITH VENTING/DRAINING SECTIONS OF
THIS MANUAL BEFORE PROCEEDING WITH THE INSTALLATION. LEAVE
THIS MANUAL WITH THE APPLIANCE FOR FUTURE REFERENCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
INSTALLATION AND
OPERATING INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonheatingandcooling.com • ask@napoleonheatingandcooling.com
SAFETY INFORMATION
ELECTRICAL SHOCK, FIRE OR
EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious inquiry, death or
property damage.
Improper servicing could result in
dangerous operation, serious injury, death
or property damage.
- Installation and service must be performed by a
quali ed installer, service agency or the gas supplier.
- Before servicing, disconnect all electrical power to
furnace.
- When servicing controls, label all wires prior to
disconnecting. Reconnect wires correctly.
- Verify proper operation after servicing.
-
Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any other
appliance.
- WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use
any phone in your building.
Leave the building immediately.
Immediately call your gas supplier from a
neighbours phone. Follow the gas supplier’s
instructions.
If you cannot reach your gas supplier, call the re
department.
!
WARNING
!
MANUFACTURER RESERVES THE RIGHT TO DISCONTINUE, OR CHANGE
AT ANY TIME, SPECIFICATIONS OR DESIGNS WITHOUT NOTICE AND
WITHOUT INCURRING OBLIGATIONS.
Patent Pending
H1.15
CERTIFIED TO ANSI Z21.47b / CSA 2.3b-2008
9600 SERIES
TWO STAGE MULTI POSITION HIGH EFFICIENCY
(CONDENSING) FORCED AIR GAS FURNACE

Table of Contents

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Napoleon 9600 Series Specifications

General IconGeneral
AFUE Rating96%
Blower TypeVariable speed
Gas ValveModulating
Ignition SystemHot surface ignition
Fuel TypeNatural gas or propane
Heat ExchangerStainless steel
Blower MotorECM
Heat Exchanger WarrantyLifetime limited
Parts Warranty10 years
Vent Size2" or 3"
Stages2-stage
Heating Capacity40, 000 - 120, 000 BTU

Summary

Furnace Safety Information

Electrical Shock, Fire, or Explosion Hazards

Critical safety warnings for hazards like shock, fire, and explosion.

Safety Symbols and Warnings

Explains DANGER, WARNING, and CAUTION symbols used throughout the manual.

Essential Safety Rules

Key rules for safe installation, operation, and maintenance of the furnace.

Furnace Installation Procedures

Furnace Sizing and Heat Loss Calculation

Procedures for calculating maximum hourly heat loss for proper furnace sizing.

Location of Unit and Clearances

Criteria for selecting an appropriate location and required clearances for furnace installation.

Ductwork and Airflow Requirements

Importance of proper airflow, ductwork, and airflow requirements for furnace operation.

Venting and Combustion Piping

Lists approved vent and combustion air piping materials for installations.

Gas Supply and Piping Installation

Information on gas supply type, piping, and connection to commercial utilities.

Furnace Operation and Startup

Startup Procedures

Step-by-step instructions for initiating furnace operation after installation.

Air Flow and Temperature Rise Check

Procedure to check and verify the furnace's temperature rise for proper airflow.

Sequence of Operation

Detailed operational sequence for ECM X13 and PSC motors, including flame failure.

Maintenance and Troubleshooting

Air Filter Maintenance

Guidance on inspecting, cleaning, or replacing the air filter for optimal performance.

Troubleshooting Guide and Codes

Visual guide to diagnose furnace faults using flowcharts, LED codes, and history.

Annual Inspection and Service Recommendations

Recommendations for annual professional inspection of heat exchanger, burners, and system operation.

Electrical and Wiring Specifications

Electrical Connections and Grounding

Requirements for electrical supply, wiring, grounding, and component connections.

Low Voltage Wiring and Thermostat

Guidelines for low voltage wiring, thermostat location, and control connections.

Warranty and Reference Information

Warranty Details

Details of the limited lifetime warranty for the heat exchanger and other parts.

Homeowner's Reference Table

A table for recording essential furnace installation and service information.

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